Siemens Sinumerik 810T User Manual Page 1

EMCO Maier Ges.m.b.H.P.O. Box 131A-5400 Hallein-Taxach/AustriaPhone ++43-(0)62 45-891-0Fax ++43-(0)62 45-869 65Internet: www.emco.atE-Mail: service@em

EMCO WINNC SINUMERIK 810/820 TA 6KEY DESCRIPTIONPC KeyboardSome alarms will be acknowledged with the key ESC.By pressing the key F1 the modes (JOG, AU

EMCO WINNC SINUMERIK 810/820 TA 7KEY DESCRIPTIONScreen with SoftkeysAt the operating field the following parts are defined:1 Display of the mode2 Disp

EMCO WINNC SINUMERIK 810/820 TA 8KEY DESCRIPTION

EMCO WINNC SINUMERIK 810/820 TB 1BASICSB: BasicsReference Points of the EMCOLathesM = Machine Zero PointAn unchangeable reference point established by

EMCO WINNC SINUMERIK 810/820 TB 2BASICS;;=;;=88:88:Zero OffsetWith EMCO lathes the machine zero "M" lies onthe rotat

EMCO WINNC SINUMERIK 810/820 TB 3BASICSInput of theZero OffsetFour zero offsets can be entered (e.g. for four diffe-rent clamping devices).• Press the

EMCO WINNC SINUMERIK 810/820 TB 4BASICSTool Data MeasuringAim of the tool data measuring:The CNC should use the tool tip for positioning, notthe tool

EMCO WINNC SINUMERIK 810/820 TB 5BASICSWith "wear" occurs the correction of not exactmeasured tool data or worn tools after severalmachining

EMCO WINNC SINUMERIK 810/820 TB 6BASICSInput of the Tool DataSelect the softkey TOOL OFFSET in any mode.The screen shows the input pattern for tool da

EMCO WINNC SINUMERIK 810/820 TB 7BASICSTool Data Measuring by ScrapingManual Calculation• Clamp a workpiece with exact measured diameter.• Select the

EMCO WINNC SINUMERIK 810/820 T2PREFACEAll rights reserved, reproduction only by authorization of Messrs. EMCO MAIER© EMCO MAIER Gesellschaft m.b.H., H

EMCO WINNC SINUMERIK 810/820 TB 8BASICSNoteWith drilling tools (type 10) L1 is the length of the toolin Z direction.Tool Data Measuring with theOptica

EMCO WINNC SINUMERIK 810/820 TC 1OPERATING SEQUENCESC: Operating SequencesSurvey ModesAUTOMATIC For working off a part program the control calls upblo

EMCO WINNC SINUMERIK 810/820 TC 2OPERATING SEQUENCESApproach the Reference PointBy approaching the reference point the control will besynchronized wit

EMCO WINNC SINUMERIK 810/820 TC 3OPERATING SEQUENCESInput of ProgramsPart programs and subroutines can be entered in themodesJOG, AUTOMATIC, INC 1 ...

EMCO WINNC SINUMERIK 810/820 TC 4OPERATING SEQUENCESProgram Input with Guiding FunctionIn an opened program you can enter blocks guided bymenus.Freque

EMCO WINNC SINUMERIK 810/820 TC 5OPERATING SEQUENCESProgram Administration• Press softkey PART PROGRAM• Press softkey PROGR.-HANDLE• In the softkey li

EMCO WINNC SINUMERIK 810/820 TC 6OPERATING SEQUENCESData Input via COM1 / COM2• Press softkey DATA IN START. This will start thereceiving function of

EMCO WINNC SINUMERIK 810/820 TC 7OPERATING SEQUENCESInput pattern for data output - printerData Output• Press softkey DATA OUT.• The screen shows the

EMCO WINNC SINUMERIK 810/820 TC 8OPERATING SEQUENCESAdjusting the Serial Interface• For transmission the interfaces of sender andreceiver have to be s

EMCO WINNC SINUMERIK 810/820 TC 9OPERATING SEQUENCESProgram RunStart of a Part ProgramBefore starting a program the control and the machinemust be rea

EMCO WINNC SINUMERIK 810/820 T3CONTENTSContentsA: Key DescriptionControl Keyboard, Digitizer Overlay ...A1Key funct

EMCO WINNC SINUMERIK 810/820 TC 10OPERATING SEQUENCESProgram Interruption1. WayChange to the modes JOG or INC 1 ... INC 10 000.With these changes no R

EMCO WINNC SINUMERIK 810/820 TC 11OPERATING SEQUENCESGraphic simulationNC programs can be simulated graphically.• Press the softkeys PART PROGRAM and

EMCO WINNC SINUMERIK 810/820 TC 12OPERATING SEQUENCES

EMCO WINNC SINUMERIK 810/820 TD 1PROGRAMMINGProgram StructureNC programming for machine tools according toDIN 66025 is used.The NC program is a sequen

EMCO WINNC SINUMERIK 810/820 TD 2PROGRAMMINGSurvey of G CommandsG00 ...Positioning (rapid traverse)G011... Linear interpola

EMCO WINNC SINUMERIK 810/820 TD 3PROGRAMMINGDescription of G CommandsG00 Positioning (Rapid Traverse)FormatN... G00 X... Z...The slides are traver

EMCO WINNC SINUMERIK 810/820 TD 4PROGRAMMINGG02 Circular InterpolationClockwiseG03 Circular InterpolationCounterclockwiseFormatN... G02/G03 X... Z.

EMCO WINNC SINUMERIK 810/820 TD 5PROGRAMMINGG04 DwellFormatN... G04 X/F... [sec]The tool movements will be stopped for a timedefined by X or F (in t

EMCO WINNC SINUMERIK 810/820 TD 6PROGRAMMINGG16, G18 Working plane selectionFormatN... G16 ZXZXN... G18G16 Plane selection with free axis selectionG

EMCO WINNC SINUMERIK 810/820 TD 7PROGRAMMINGG33 Thread CuttingFormatN... G33 X... Z... I/K...I/K...Thread pitch [mm]I ...in X directi

EMCO WINNC SINUMERIK 810/820 T4CONTENTSDescription of Cycles ...D23L93 Cut-in Cycle ...

EMCO WINNC SINUMERIK 810/820 TD 8PROGRAMMINGRG42RG42G41RG42G41RRRG41Rprogrammed tool pathreal traversed tool pathWith arcs always the tangent of the e

EMCO WINNC SINUMERIK 810/820 TD 9PROGRAMMINGG40 Cancel Cutter RadiusCompensationThe cutter radius compensation will be cancelled byG40.Cancellation is

EMCO WINNC SINUMERIK 810/820 TD 10PROGRAMMINGG48 Leave as ApproachedFormatN... G48 X... Y... U...To avoid cutting marks, a contour will be approached

EMCO WINNC SINUMERIK 810/820 TD 11PROGRAMMINGG53 Cancel Zero Offset BlockwiseFormat:N... G53The machine zero point is determined by the ma-chine manu

EMCO WINNC SINUMERIK 810/820 TD 12PROGRAMMINGP P0 1P P0 1P P0 1G60 Exact Stop ModeFormatN... G60A block will be worked off after the slides have been

EMCO WINNC SINUMERIK 810/820 TD 13PROGRAMMINGG70 Measuring in InchesFormatN5 G70By programming the following data will be trans-formed into the inch

EMCO WINNC SINUMERIK 810/820 TD 14PROGRAMMINGG92 Spindle Speed LimitFormatN... G92 S... [U/min]With G92 a maximum spindle speed (rev/min) can bedete

EMCO WINNC SINUMERIK 810/820 TD 15PROGRAMMINGG 92 Cylindrical interpolationFormatN... G92 P.. CG92 P.. ... Cylindrical interpolation ONG92 P1 .

EMCO WINNC SINUMERIK 810/820 TD 16PROGRAMMINGG54G58 Z40T7 D7F200 S2=2000 G94 M2=3M52 Couple in and Positioning of the spindleG92 P0.33

EMCO WINNC SINUMERIK 810/820 TD 17PROGRAMMINGG94 Feed per MinuteBy G94 all F (feed) values are in mm/min (inch/min).G95 Feed per RevolutionBy G95 all

EMCO WINNC SINUMERIK 810/820 TA 1KEY DESCRIPTIONA: Key DescriptionControl Keyboard, Digitizer Overlay

EMCO WINNC SINUMERIK 810/820 TD 18PROGRAMMINGG131 TransmitTRANSMIT - TRANSform - Milling Into TurningThe polar coordinate interpolation is adequate fo

EMCO WINNC SINUMERIK 810/820 TD 19PROGRAMMINGG147 Soft Approach to Contourwith LinearG247 Soft Approach to Contourwith Quarter CircleG347 Soft Approac

EMCO WINNC SINUMERIK 810/820 TD 20PROGRAMMING

EMCO WINNC SINUMERIK 810/820 TD 21PROGRAMMINGDescription of M CommandsM Commands are switching or addidional functions(miscalleneous). The M commands

EMCO WINNC SINUMERIK 810/820 TD 22PROGRAMMINGM08 Coolant ONonly for EMCO PC Turn 120.The coolant will be switched on.M09 Coolant OFFonly for EMCO PC T

EMCO WINNC SINUMERIK 810/820 TD 23PROGRAMMINGDescription of CyclesCycles will be programmed in the program in amanner, that first the R parameters wil

EMCO WINNC SINUMERIK 810/820 TD 24PROGRAMMINGL94 Undercut CycleThe undercut cycle L94 allows undercuts with stand-ard stress according to DIN 509, for

EMCO WINNC SINUMERIK 810/820 TD 25PROGRAMMINGMachining possibilities with R29L95 Stock Removal with Back PocketsL96 Stock Removal without Back Pockets

EMCO WINNC SINUMERIK 810/820 TD 26PROGRAMMINGL97 Thread Cutting CycleLongitudinal, face, inside and outside threads can beprogrammed.The infeed of the

EMCO WINNC SINUMERIK 810/820 TD 27PROGRAMMINGL98 Deep Hole Drilling CycleThis cycle is for drilling deep holes or for drilling inmaterials with bad cu

EMCO WINNC SINUMERIK 810/820 TA 2KEY DESCRIPTIONAddress and numeric keyboard of theSINUMERIK 810 TKey functionsInput keyDelete input / operator messag

EMCO WINNC SINUMERIK 810/820 TD 28PROGRAMMINGL99 Thread DraftThis cycle is for cutting of following threads (longitu-dinal or face). The single pitche

EMCO WINNC SINUMERIK 810/820 TD 29PROGRAMMINGContour definitionThis way of programming can be used if intersectionpoint coordinates are missing. Multi

EMCO WINNC SINUMERIK 810/820 TD 30PROGRAMMINGLine - LineAngle A, one coordinate of the first point and bothcoordinates of the target point.Radii +B or

EMCO WINNC SINUMERIK 810/820 TD 31PROGRAMMINGSubroutinesFunction sequences which are repeated multiple canbe programmed as subroutines.Contour descrip

EMCO WINNC SINUMERIK 810/820 TD 32PROGRAMMING

EMCO WINNC SINUMERIK 810/820 T @-CODESE 1E: @-CodesKeyy → Relational operator <rop>0: . . . . No condition1: = . . . . equal to2: <> .

EMCO WINNC SINUMERIK 810/820 T @-CODESE 2Funktion@040 <Const><R Par 1> ... <R Par n> Sichern der angegebenen lokalen R-Parameter auf

EMCO WINNC SINUMERIK 810/820 T @-CODESE 3Funktion@345 <Var><Wert 1><Wert 2>Programmierte SchnittgeschwindigkeitWert 1: Kanal-Nr. 0,

EMCO WINNC SINUMERIK 810/820 T @-CODESE 4Funktion@448 <Wert3><Wert>Programmierter Interpolationsparameter für Kreis und GewindeWert 3: Ac

EMCO WINNC SINUMERIK 810/820 T SURVEY PAGESG 1Survey Softkey ExplanationsG: Survey PagesACTUAL BLOCK(Current block)The current block is the block cur

EMCO WINNC SINUMERIK 810/820 TA 3KEY DESCRIPTION

EMCO WINNC SINUMERIK 810/820 T SURVEY PAGESG 2DATA IMPORTData import.DATA-IN START(Start data input)You start data input.DATA IN-OUTThe data (part pr

EMCO WINNC SINUMERIK 810/820 T SURVEY PAGESG 3MOVEnot activeNC ALARMAll current NC alarms are displayed.NC MD(NC machine data)The NC machine data are

EMCO WINNC SINUMERIK 810/820 T SURVEY PAGESG 4SETTING DATAUsing setting data, the operator (user) fixes certainoperating states. Setting data are adj

EMCO WINNC SINUMERIK 810/820 T SURVEY PAGESG 5WORKING AREALIM(Working area limitation)The minimum and maximum working area limits ofthe defined axes

EMCO WINNC SINUMERIK 810/820 T SURVEY PAGESG 6Softkey Menu SurveyEMCO WinNC SINUMERIK 810TSETTINGDATASTOREDELETEPRE-OFFTOOLOFFSETDATAIN-OUTPART-PROGR

EMCO WINNC SINUMERIK 810/820 T SURVEY PAGESG 7EMCO specific function (does not exist on SINUMERIK 810T)function is not realizedTOOLOFFSETSETTINGDATAD

EMCO WINNC SINUMERIK 810/820 T SURVEY PAGESG 8Survey GuidingEMCO WinNC SINUMERIK 810TBLOCKNUMBERGFUNCTLINE CIRCLE THREADGEOM.PATHWORK-CYCLEFEED SPIND

EMCO WINNC SINUMERIK 810/820 T ALARMS / MESSAGESH 1H: Alarms and MessagesStartup AlarmsThese alarms can occur only with starting WinNC orWinCTS.0001 E

EMCO WINNC SINUMERIK 810/820 T ALARMS / MESSAGESH 20037 Memory allocation failureRemedy: Close all other WINDOWS applications orrestart WINDOWS.0038 U

EMCO WINNC SINUMERIK 810/820 T ALARMS / MESSAGESH 32046 Block greater than 120 charactersCause: NC block is too long (with loading a pro-gram)Remedy:

EMCO WINNC SINUMERIK 810/820 TA 4KEY DESCRIPTIONMachine Control KeysThe machine control keys are in the lower block of thecontrol keyboard resp. the d

EMCO WINNC SINUMERIK 810/820 T ALARMS / MESSAGESH 42520 ORDxx RS485 device absentCause: With program start not all necessary RS485participant were pre

EMCO WINNC SINUMERIK 810/820 T ALARMS / MESSAGESH 53006 Nxxxx Wrong block structureCause: too much M/H/T/D/S/G commands in oneblock, G commands of the

EMCO WINNC SINUMERIK 810/820 T ALARMS / MESSAGESH 68104 Fatal system error ACsee 8101.8105 Fatal init error ACsee 8101.8106 No PC-COM card foundCause:

EMCO WINNC SINUMERIK 810/820 T ALARMS / MESSAGESH 78137 Invalid for Helix specifiedCause: Wrong axis for helix. The combination oflinear and circular

EMCO WINNC SINUMERIK 810/820 T ALARMS / MESSAGESH 88187 PLC program errorsee 8175.8188 Gear command invalidsee 8175.8189 Invalid channel assignementse

EMCO WINNC SINUMERIK 810/820 T ALARMS / MESSAGESH 99023 Control keyboard not connectedRemedy: Connect control keyboard, switch on ...9024 General RS

EMCO WINNC SINUMERIK 810/820 T ALARMS / MESSAGESH 106019: VICE TIMEOUT24 V fuse defective, hardware defective.Contact EMCO service.6020: VICE FAILURE2

EMCO WINNC SINUMERIK 810/820 T ALARMS / MESSAGESH 116013: MAIN DRIVE NOT READYMain drive power supply defective or main drive toohot, fuse defective,

EMCO WINNC SINUMERIK 810/820 T ALARMS / MESSAGESH 127018: TURN KEY SWITCHWith NC-Start the key switch was in position "settingoperation".NC-

EMCO WINNC SINUMERIK 810/820 T ALARMS / MESSAGESH 137048: CHUCK OPENThis message shows that the chuck is open. It willdisappear if a workpiece will be

EMCO WINNC SINUMERIK 810/820 TA 5KEY DESCRIPTIONSpindel stop / spindle start; spindle start in JOG and INC1...INC10000 mode:Clockwise: perss key sho

EMCO WINNC SINUMERIK 810/820 T ALARMS / MESSAGESH 14