Siemens Medallion 1200 Instruction Manual

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ANIM-03522-0814
(Supercedes all previous issues of ANIM-03522)
©2014 Siemens Industry, Inc. All rights reserved.
Installation
Operation
Maintenance
Horizontal – Medallion
500, 580, 880, SH400, SH450, SH560 Frames
TEFC Enclosures
Type CZ, NCZ, CGZ, CMZ, NCMZ, 1LA4
Induction Motors/
Generators
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1 2 3 4 5 6 ... 34 35

Summary of Contents

Page 1 - Generators

ANIM-03522-0814 (Supercedes all previous issues of ANIM-03522) ©2014 Siemens Industry, Inc. All rights reserved. Installation Operation

Page 2 - Table of Contents

- 9 - Installation Doweling Doweling the motor (and driven unit) accomplishes the following: 1. Restricts movement. 2. Eases realignment if motor i

Page 3

- 10 - Installation Typical Motor Control Settings Alarm Trip (Shutdown) Timer Trip Setting (1) Winding Temperature • Class B Insulation • Class

Page 4

- 11 - Operation Initial Start CAUTION Do not exceed number of Siemens specified hot and cold starts per hour. Will cause overheating. Allow time betw

Page 5

- 12 - Operation Trouble Shooting Between regular maintenance inspections, be alert for signs of motor trouble. Common symptoms are listed in the f

Page 6

- 13 - Operation Trouble Shooting TROUBLE POSSIBLE CAUSES CORRECTION Motor overheating (continued…) Open stator windings. Disconnect motor from

Page 7

- 14 - Maintenance Preventive Maintenance Motors are designed to give many years of reliable service with a minimum of attention. Trouble-free opera

Page 8

- 15 - Maintenance Hazardous Location WARNING Explosion or fire. Can cause death, serious injury or property damage. Do not modify or change any m

Page 9

- 16 - Maintenance Temperature Electrical apparatus operating under normal conditions becomes quite warm. Although some places may feel hot to the t

Page 10 - Oil Mist Purge

- 17 - Maintenance Rotor Cleaning Remove rotor. Inspect and clean. Stator Cleaning Micalastic™ form wound VPI (vacuum pressure impregnated) insulate

Page 11

- 18 - Maintenance Electric Strip Heater Drying 1. Remove bearing housings. 2. Remove rotor. 3. Direct a fan on stator to carry away the moisture.

Page 12 - CAUTION

- 1 - Table of Contents Page Page TABLE OF CONTENTS 1 OPERATION 11 SAFETY PROCEDURES 2 Initial Start 11 INTRODUCTION 3 Oil Circulating System

Page 13 - DANGER

- 19 - Maintenance Insulated Bearings One or both bearings may be insulated to prevent shaft currents from pitting bearing surfaces. The insulation i

Page 14

- 20 - Maintenance At the first sign of oil discoloration or contamination, replace with new oil. Rapid discoloration is caused by bearing wear, ofte

Page 15 - CAUTION

- 21 - Maintenance Sealing Parts Even though joints may seem to match perfectly, minute clearances exist through which oil may leak. Sealant should be

Page 16

- 22 - Maintenance Sleeve Bearings CAUTION Maintain proper oil level. Failure to do so may cause improper lubrication of motor resulting in damage to

Page 17

- 23 - Maintenance To Replace Antifriction Bearings 1. Remove bolts holding end caps to housings. 2. Remove bolts holding bearing housings to yoke.

Page 18

- 24 - Maintenance Protect the shaft end with a cap. If bearing is reusable, make certain the puller applies pressure against the bearing inner race

Page 19

- 25 - Maintenance 11. Lubricate. Turn motor by hand to be sure of proper fit and oil ring operation. 12. Start motor without load and check oil ring

Page 20 - Maintenance

- 26 - Spare Parts Identification All units have an identification nameplate affixed to the frame (Figure 10 & 11). All the necessary information

Page 21

- 27 - Spare Parts Figure 12. Type CZ, 509 / 5011 / 5013 Frames Figure 12a. Type CMZ/NCMZ, 509 / 5011 / 5013 Frames Item Description Item De

Page 22 - Bearing Lubrication

- 28 - Spare Parts Item Description Item Description 1 Stator Core 8 Shaft Seal 2 Stator Yoke 10 Grid Cover 3 Stator Coils 11 Rotor Core 4 Beari

Page 23

- 2 - Safety Procedures This equipment contains hazardous voltages. Death, serious personal injury or property damage can result if safety instructi

Page 24

- 29 - Spare Parts Figure 16. Sleeve Bearing Arrangement for Type CGZ 880, SH400, SH450, Type 1LA4 SH560 Frames Item Description 18 Oil Seal 19 B

Page 25

- 30 - Spare Parts Item Description Item Description 1 Stator Core 9 Outer End Cap 2 Stator Yoke 10 Grid Cover 3 Stator Coils 11 Rotor Core 4 Bearin

Page 26

- 31 - Motor Service Record Serial No ______________________ Horsepower ______________ Type ___________ Speed ________ Volts _____________ Amperes ___

Page 27 - Identification

- 32 - Vibration Analysis Sheet Pick-Up Filter-Out Coupled Filter-In Coupled Point Disp. Freq* Vel. Freq.* Vel. Freq. Vel. Freq. Vel. Freq. Vel. Fr

Page 28

- 33 - Notes _____________________________________________________________________________________________________________________________________

Page 29

ANIM-03522-0814 ( Supercedes all previous issues of ANIM-03522) ©2014 Siemens Industry, Inc. All rights reserved.

Page 30

- 3 - Introduction DANGER Hazardous voltage. Will cause death, serious injury, electrocution or property damage. Disconnect all power before worki

Page 31

- 4 - Introduction WARNING Heavy equipment. Improper handling may cause death, serious injury or property damage. Check lifting devices before lift

Page 32 - Motor Service Record

- 5 - Installation Motor Dimensions For motors built in the frame sizes covered by this manual, the letter dimensions have the same definitions as es

Page 33 - Vibration Analysis Sheet

- 6 - Installation External Wiring DANGER Hazardous voltage. Will cause death, serious injury, electrocution or property damage. Disconnect all pow

Page 34

- 7 - Installation Angular Alignment Hold each shaft at maximum end float. Rotate both shafts together, and measure between matching points at the o

Page 35 - Siemens Industry, Inc

- 8 - Installation Hot Alignment It is possible for the motor shaft height to change relative to the driven equipment and this should be compensated

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