Siemens CP 243-2 Operations Instructions Page 27

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27
The company Dr. Wiewelhove in Telgte,
Westphalia, has designed and built what
is now the largest empty bottle sorting
plant in Germany for Bier Schneider in
Dortmund. The plant which covers a
surface of 60 x 30m over three floors
identifies and distributes up to 6,000
crates of every possible type every hour
to a maximum of 14 stations.
AS-Interface is used to link the signal I/O
of the sorting equipment to four
SIMATIC S7-300s. The CP342-2 com-
munication processor is the master and
provides the link between the CPU of
the controller and the AS-Interface. More
than 100 digital modules each with four
digital input signals connect the sensors
distributed around the plant with the
controllers. For the most part, these are
Photo Electric Cells that ensure that
there are no jams. Two masters are
used for each controller, which means
that a total of eight AS-Interface lines
with a maximum cable length of 100 m
is sufficient for the entire I/O cabling.
20 pneumatic AS-Interface compact
modules also operate in the plant. By
reducing the entire installation to a few
cables, such as AS-Interface, com-
pressed air and emergency stop cir-
cuits, considerable areas of the plant
could be standardised. One important
aspect for H. Pelz, head of electrical de-
sign at Dr. Wievelhofe, were the huge
savings on assembly and installation
that AS-Interface made possible: “AS-
Interface made it possible for us to as-
semble a plant at low cost on schedule,
the reduced configuring phase being an
important factor.”
Germany’s largest
bottle sorting plant
which covers
a surface of 60 x
30m on three floors.
A total of 8 AS-
Interface lines all
with a maximum
cable length of
100 m provide full
I/0 cabling.
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