Siemens SINUMERIK 840C User Manual Page 26
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1 Prerequisites and Visual Inspection 10.94
1.3 Standard/Export version
1.3 Standard/Export version
Export regulations
Due to the fact that the German export list requires approval for certain control functions, two
versions of the SINUMERIK 840C can be configured.
The Standard Version (840C) is allowed to include the whole scope of functions of the control
and is therefore subject to export approval concerning its type.
The following options are not available with the Export Version (840CE):
– 5D interpolation
– interpolation and compensation with tables and extended IKA, with SW 4 or higher
The corresponding option bits can be set but have no effect (alarm triggered if functions are
programmed). As far as its type is concerned, the export version does not require export
approval.
It is however possible that the intended application nevertheless requires export approval.
The character of the control depends on the installed system software, which can be delivered
in the two versions Standard and Export. This also applies to the licences! Consequently, a
control system requires export approval if a system software subject to export approval is
installed on it (see specifications on delivery note or invoice of system software). This is of
particular importance if the system software is changed or upgraded because the control can
then become subject to export approval.
Identification of control
In addition to the specifications on the delivery note and the invoice, unambiguous labels
identify the delivered software components as Standard or Export versions.
The package contains additional labels for identifying the control after installation.
If the software is loaded the first time when the control is installed, the included small label for
the system software version has to be attached to the front plate of the MMC module in such
a way that is is clearly visible (applies also to licence software).
The package label for the system software version, which is also included, is to be put into the
logbook of the control. If new licences are supplied the corresponding number of labels is
included, and they are to be dealt with in the same way.
After the control has been powered up, the Export version is identified by the additional
character ”E” in the Service screen (NC information).
These measures for identification of the control version are important for servicing, and they
are also useful if the version of the control must be proved for export purposes, in particular if
existing negative certificates concerning the export version are to be used.
1–6
© Siemens AG 1992 All Rights Reserved 6FC5197- AA50
SINUMERIK 840C (IA)
- SINUMERIK 840C 1
- SIMODRIVE 611-D 1
- Installation Instructions 1
- SINUMERIK 4
- documentation 4
- Preliminary Remarks 5
- Contents 8
- . . 12–86 15
- 1.1 Prerequisites 21
- 1.2 Visual inspection 21
- 1.2.2 Grounding system 23
- 1.2.3 Position encoders 23
- 1.2.4 Cable laying 23
- 1.2.5 Cables 24
- 1.2.6 Shielding 24
- 1.2.8 Operator panel 24
- 1.2.9 Overall state 24
- 1.2.10 Jumpering 25
- 1.2.12 Input units 25
- 1.3 Standard/Export version 26
- Signatures 28
- * BIOS version 29
- (as from SW 2) 31
- GEN. RESET 35
- Caution: 38
- PASSWORD 43
- Entries cannot be made until 47
- END OF SECTION 50
- 3 PLC Installation 51
- 3.2 PG function via MMC 52
- 3 PLC Installation 53
- 3.2 PG function via MMC 53
- 3.3 PLC general reset 55
- 3.5 PLC diagnostics 58
- 3.5.1 LED display 58
- S Up to software version 2: 60
- 3.5.4 PLC status 61
- S Reading data words 62
- 3.5.5 Timeout analysis 63
- 4.2 NC Service 71
- S Parameter set conversion 72
- S Service no 72
- Data range 73
- 2nd screen 78
- 1st screen 80
- 4.4 PC data 84
- Keyswitch 85
- S the language 88
- 4.4.2.1 Keywords 89
- S DEUTSCH 90
- S ENGLISH 90
- S ITALIANO 90
- S FRANÇAIS 90
- S ESPAÑOL 90
- 4.4.2.3 Format for log masks 91
- PROTMASK1 K = OT < 4 92
- PROTMASK1 K > OP < 100 92
- PROTMASK2 N1000 – 110000 92
- 38 d 1 1 0 L 100
- 4.4.4 Color definition tables 101
- MACHINE and softkey EDIT 102
- 6FC5 103–0ABVV–VAA1 104
- 4 MMC Area Diagnosis 106
- 4.4.5 Color mapping lists 106
- 4.4.5 Color mapping lists 107
- 4.4.7 Cycles 111
- ACTIVATE 113
- Backup menu tree 116
- 4.7 Customer UMS 118
- 4.8 Functions up to SW 2 119
- 120
- 120
- 120
- PC data exist. Overwrite ? 121
- 4.8.2 PLC data (up to SW 2) 122
- 4.8.3 PCF files (up to SW 2) 123
- Creating a new file 124
- Editing the PCF files: 125
- PC data exists. Overwrite? 126
- Setting data for PCF files: 127
- 5 Machine Data Dialog 129
- (MDD – as from SW 3) 129
- S Function: 130
- S Setpoint: 130
- S Actual value 1: 130
- S Actual value 2: 131
- Password 132
- Calc. con 133
- Copy to 134
- Paste from 134
- S Other errors: 135
- 5.2.1 NC configuration 137
- 5.2.1 NC configuration 138
- 5.2.2 NC machine data 139
- (1) NC MD/General NC MD 140
- (2) NC-MD/Geometry motion 140
- (3) NC-MD/Channel 140
- (4) NC-MD/Axis 140
- (5) NC-MD/Spindle 141
- (7) No explanation here 141
- (as from SW 4) 143
- 5.3.1 PLC configuration 146
- 5.3.1 PLC configuration 147
- 5.3.2 PLC machine data 148
- 5.3.2 PLC machine data 149
- 5.4.1 Drive configuration 150
- (1) Drive MD/Axis (FDD) 151
- (2) Drive MD/Spindle (MSD) 151
- IKA data 157
- 5.7.1 Edit list 159
- 5.7.1 Edit list 160
- Saving and loading NQEC data 161
- NC machine data structure 169
- S MD 3840, MD 2000 (FDD) 171
- S MD 4600, MD 4000 (MSD) 171
- (18/36 A) (as from SW3) 174
- S MD 3840, MD 2000 (VSA) 178
- S MD 4600, MD 4000 (HSA) 178
- 5.10 Configuring the MDD 179
- 5.10.1 Description 179
- S Data lists (e.g.) 180
- S Text lists (e.g.) 180
- S Semantic lists (e.g.) 180
- S Helptexts/infolists 180
- 6 NC Machine Data (NC MD) 186
- NC Setting Data (NC SD) 186
- 6.1.2 NC configuration 187
- 6.1.3 Configuring information 188
- 1) As from SW 4 DB10 - DB15 189
- 1) As from SW 4 190
- * As from SW 2 194
- 100 - 130 201
- 131 - 146 201
- 147 - 154 201
- Caution! 205
- 312 - 317 208
- 318 - 323 209
- 876 - 899 214
- 1) As from SW 2 217
- 2) As from SW 5 218
- 1) As from SW 3 220
- 0 1 0 1 0 0 0 0 221
- 0 1 0 1 1 0 0 0 222
- Example: Turning machine 228
- 1) Up to SW 2 232
- 2) As from SW 3 232
- 3) As from SW 4 232
- Active on 238
- 0 1 0 4 0 0 0 0 246
- 0 1 0 0 1 0 0 0 247
- 3840,2-3 247
- 3840,4-5 247
- 3840,6-7 248
- 2) Up to SW 2 250
- 3) As from SW 3 250
- 4) As from SW 4 250
- 403*-410* 251
- 411*-418* 251
- 419*-426* 252
- 427*-434* 253
- 435*-442* 253
- Descriptions”) 257
- Pulse multiplication for HMS 259
- 2) As from SW 4 260
- Structure of MD 460* 261
- Multiple of position control 263
- 478*-485* 265
- 6.6 Machine data bits 270
- -- -- -- 271
- (TO) is not deselected 280
- DRF offset (with handwheel) 280
- G56G55G54 G57 280
- 7 6 5 4 3 2 1 0 283
- M.grp. 1 296
- 5 a. 4 3 a. 2 1 a. 0 304
- Compensa 308
- (from SW 308
- 5.03.57) 308
- No transform 321
- 7 456 3 2 1 0 325
- Q Assignable address 325
- Q Assignable address 333
- 396* valid 367
- Axis with 367
- 2) As from SW 4.4 371
- Block change 377
- 1) as from SW 5.6 395
- Start-up Guide 415
- 7 Drive Machine Data 416
- (SIMODRIVE Drive MD) 416
- 7.2.1 FDD MD input (SW 3) 462
- –––––––––– 467
- Smoothed current actual value 487
- Motor table: FDD motors 501
- 300.0 (as from SW 6) Nm/A 505
- (2nd current setpoint filter) 528
- Presently valid 539
- Threshold 539
- (as from SW 3) 582
- 1) As from SW 5 583
- 8 PLC Machine Data (PLC MD) 593
- 8.1.2 Breakdown of the PLC MD 594
- Normal time 595
- 34 - 123 599
- * Not software version 1 603
- 2) Description in OEM package 603
- 8.4 PLC MD for the user 604
- 1) SW 3 and higher 618
- Byte No 619
- data 6088 619
- Start-up 626
- 1) as from SW 4 626
- 9.1.2 Softkeys 627
- –2.08 x 10 628
- 9.1.2 Softkeys 629
- movement of a few 632
- and am 633
- S Amplitude 635
- S Bandwidth 635
- S Averaging operations 635
- S Settling time 635
- S Manual input 637
- S Offset 637
- (as from SW 5) 638
- D Staircase (speed setpoint) 648
- D Noise signal 648
- S Spindle : MD 4780 – MD 4850 650
- S Axis : MD 2760 650
- S 8-bit resolution 654
- Diagnosis 655
- Drive servo 655
- Learn criterion (QEC) 658
- 9.5.1 General comments 660
- S MD 1332* 665
- S MD 1804*, bit 6 665
- Acceleration 669
- Minimum amplitude 669
- NC MD 12400 669
- Max. amplitude NC MD 12320 669
- NC-MD 12400 671
- Compensation amplitude 672
- Setpoint acceleration 672
- Standard start-up QEC 674
- D Neural QEC parameterization 677
- S Coarse quantization 678
- S Initialization value 678
- S Detailed learning 678
- Parameter transfer 678
- Measurement time 682
- 9.6 SERVO trace (SW 4) 685
- Position setpoint (PC cycle) 687
- 9.6.2 SERVO trace display 689
- General basic MD 693
- Corresponding data 694
- The following applies: 695
- Contouring error calculation 696
- 10.2.4 Resolution codes 697
- , otherwise alarm 698
- (NC MD 540*.6 = 0 mm/min) 700
- 10.3 BERO (SW 4 and higher) 708
- 10.4 Axis installation 709
- 10.4.1 Drive optimization 709
- 10.4.1 Drive optimization 711
- factor setting 714
- 10.4.1.6 Position monitoring 720
- 10.4.2 Drift compensation 722
- 10.4.3 Axis traversing 723
- 10.4.3 Axis traversing 724
- (with SW 4 and higher) 730
- (SW 4 and higher) 731
- 1 2 3 4 5 6 7 k 736
- Structure of spindle control 740
- 10.5.1 Open-loop control mode 741
- 10.5.2 Oscillation mode 744
- 10.5.3.1 General 744
- Example for case 1a 747
- creep speed) 748
- Example for case 1b 749
- Example 1 751
- Example 2 751
- Simplified block diagram 753
- 11.1 Data area 760
- (PLC general reset) 769
- Warning: 771
- 11.1.8 CPU replacement 774
- NCK CPU replacement 774
- 11.1.8 CPU replacement 775
- 12 Functional Descriptions 776
- 12.2 Rotary axis function 785
- 12.2.1 Corresponding data 785
- 12.2.2 Functional description 785
- 12.3.1 Corresponding data 787
- NC-RESET 788
- V/t chart for infeed axis 789
- 12.4.2.1 Corresponding data 790
- 12.5 Warm restart 791
- 12.5.1 Corresponding data 791
- 12.5.2 Functional description 791
- 12.6.1 Corresponding data 793
- 12.6.2 Functional description 794
- 12.7 Spindle functions 809
- 12.7.1 Overview 809
- Gear ratio changing 812
- Data required 812
- 12.7.2.2 Oscillation mode 813
- The positioning sequence 815
- Gain factor change 822
- Aborting the positioning mode 824
- 12.7.2.4 C axis mode 828
- Synchronizing and referencing 830
- Initiating the C axis mode 833
- Encoder-specific resolution 835
- 12.8.1 Multiple thread 839
- 12.9.1 Corresponding data 841
- 12.9.4 Option 845
- 12.9.5 Reset behaviour 845
- 12.10.2.1 Corresponding data 848
- 12.11 Absolute encoder 849
- 12.11.1.1 Functions 849
- Comments 854
- 1-50, 93-195, 240-253 855
- 71-80, 200-230 855
- 12.11.2.1 Function features 856
- 12.11.2.3 Accuracy 857
- 1 Absolute offset valid 861
- 12.11.3.3 First start-up 868
- 12.12 Path dimension from PLC 870
- Path dimension from the PLC 870
- 12.12.3 Interruption 871
- AUTOMATIC modes 873
- Comments: 875
- 12.13.2 Division from the PLC 878
- 12.13.6 Monitoring 885
- 12.13.7 Actual value display 885
- 12.13.7 Actual value display 886
- 12.13.8 PLC user interface 887
- 12.14.1 Feedforward control 889
- 12.14.1.1 Corresponding data 889
- 12.15.1 Corresponding data 891
- 12.15.2 Feed axes 891
- 12.15.4 C axes to spindles 892
- 12.16.1 Corresponding data 893
- 12.16.2 Parameterization 893
- 12.16.3 Installation 894
- 12.16.3 Installation 895
- Figure 1 898
- 12.17.1 Corresponding data 900
- 12.17.2 Axis converter 900
- 12.17.2.2 Programming 901
- 12.17.3 Spindle converter 901
- 12.17.3.2 Programming 902
- 12.17.3.3 Interfaces 902
- 12.18.1 Corresponding data 903
- 12.18.1 Corresponding data 904
- 12.18.3 Operating principle 906
- 12.18.4.1 Setpoint link 907
- 12.18.4.2 Actual value link 908
- Parameterization 908
- Compensatory control 909
- 12.18.5.1 General 910
- 12.18.10 Block search 916
- 12.18.11 GI monitors 916
- NS VELOCITY WARNING 917
- THRESHOLD REACHED 917
- (as from SW 6.4) 918
- 12.18.12 Programming 923
- 12.18.12 Programming 924
- 12.18.13 Start-up 929
- 12.18.13 Start-up 930
- Drift and tacho compensation 933
- Setting the interlocks 941
- . . . . . 949
- 12.18.16 Examples 950
- 12.18.16.2 Hobbing 950
- 12.18.16 Examples 954
- 12.19.1 Options 956
- 12.19.2 Activation 957
- Axis setpnt 958
- 12.19.4.1 Types of influence 962
- 12.19.4.3 Data structure 964
- 12.19.5.3 Data access 969
- Data access via part program 970
- 12.19.5.4 Activating IKA data 976
- 1 to 32 15 977
- 12.20.5.1 DC link buffering 993
- 12.20.6 Stopping 994
- 12.19.6 Stopping 996
- 12.20.7 Retraction 997
- 12.19.7 Retraction 998
- 12.20.7 Retraction 1000
- SINUMERIK 840C (IA) 1000
- 12.21 Simultaneous axes 1007
- 12.21.1 Corresponding data 1007
- 12.22.1 Corresponding data 1009
- Bit 11 Bit 10 1012
- Signals from axis 1014
- MIXED I/O 1014
- 12.23.1 Corresponding data 1015
- 12.23.2 Reference systems 1015
- 12.23.4 Example of function 1017
- 12.24 Travel to fixed stop 1018
- 12.24.1 Corresponding data 1018
- 12.24.4.1 SIMODRIVE 611A 1021
- 12.24.5.1 SIMODRIVE 611A 1023
- Target position 1028
- Path in deselection 1029
- 12.24.7.4 Meaning of signals 1030
- (SIMODRIVE 611D MSD/FDD) 1031
- 12.25.1 Corresponding data 1033
- 12.25.1 Corresponding data 1034
- DRAM memory configuration 1038
- SRAM memory configuration 1039
- 2ndPaSe 3rdPaSe 1046
- FDD parameter sets (611D) 1047
- MSD parameter sets (611D) 1047
- Ratio" parameter group 1051
- Drive parameter group 1052
- 12.27.3 Switchover 1052
- 12.27.3 Switchover 1053
- 12.27.4 Diagnosis 1054
- 12.27.5 Operator inputs 1055
- 12.27.7 Compatibility 1055
- 12.28.1 Corresponding data 1056
- 12.28.3 Configuration 1058
- DB 2 configuring DB 1059
- DB 3 data transfer areas 1061
- (DB 2, DR 2 ... DR 6) 1065
- 12.30.1 Corresponding data 1079
- General notes 1079
- 12.30.3 Function description 1080
- 12.31.1 Corresponding data 1087
- 12.32.1 General description 1090
- 2nd machine coordinate system 1092
- 3rd machine coordinate system 1092
- Adapting the protection zone 1093
- Example: 1094
- 12.32.9 Reduction factor 1096
- 12.32.12 Collision alarms 1098
- X coordinate: MD 337 = 0 1103
- 20 (as from SW 6.3) 1105
- 12.33.1 Introduction 1106
- Current control 1107
- Speed control loop 1107
- 0:=Low-pass 1108
- 1:=Bandstop 1108
- MSD field control 1109
- FDD field setpoint =0 1109
- 12.33.1.1 Fourier analysis 1110
- 12.33.1 Introduction 1111
- 12.33.2.1 Machine data 1112
- 12.33.3.1 Machine data 1114
- 12.33.4.1 Machine data 1122
- 12.33.4.2 Description 1122
- 12.33.5 Speed setpoint filter 1123
- 12.33.5.1 Machine data 1123
- 12.34.1 General 1127
- 12.34.2 Parameterization 1127
- 12.34.3 Restrictions 1127
- 12.34.4 Alarm messages 1127
- (Express shutdown) 1129
- 12.36.1 General 1134
- 12.36.3 System data 1134
- Fig.: Switchover function 1135
- Fig.: Sub-dialog in the MDD 1137
- 12.36.7 Error handling 1138
- 12.36.7 Error handling 1139
- 12.36.9 List of descriptions 1142
- 12.36.9 List of descriptions 1143
- 13 Index 1146
- Page Section 1147
- Siemens AG 1153
- A&S MC BMS 1153
- P.O. Box 31 80 1153
- D-91050 Erlangen 1153
- Federal Republic of Germany 1153
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