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Siemens SINUMERIK 840C manuals

Owner’s manuals and user’s guides for Hardware Siemens SINUMERIK 840C.
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Siemens SINUMERIK 840C User Manual (1154 pages)


Brand: Siemens | Category: Hardware | Size: 5.16 MB |

 

Table of contents

SINUMERIK 840C

1

SIMODRIVE 611-D

1

Installation Instructions

1

SINUMERIK

4

documentation

4

Preliminary Remarks

5

Contents

8

. . 12–86

15

1.1 Prerequisites

21

1.2 Visual inspection

21

1.2.2 Grounding system

23

1.2.3 Position encoders

23

1.2.4 Cable laying

23

1.2.5 Cables

24

1.2.6 Shielding

24

1.2.8 Operator panel

24

1.2.9 Overall state

24

1.2.10 Jumpering

25

1.2.12 Input units

25

1.3 Standard/Export version

26

Signatures

28

* BIOS version

29

(as from SW 2)

31

GEN. RESET

35

Caution:

38

PASSWORD

43

Entries cannot be made until

47

END OF SECTION

50

3 PLC Installation

51

3.2 PG function via MMC

52

3 PLC Installation

53

3.2 PG function via MMC

53

3.3 PLC general reset

55

3.5 PLC diagnostics

58

3.5.1 LED display

58

S Up to software version 2:

60

3.5.4 PLC status

61

S Reading data words

62

3.5.5 Timeout analysis

63

4.2 NC Service

71

S Parameter set conversion

72

S Service no

72

Data range

73

2nd screen

78

1st screen

80

4.4 PC data

84

Keyswitch

85

S the language

88

4.4.2.1 Keywords

89

S DEUTSCH

90

S ENGLISH

90

S ITALIANO

90

S FRANÇAIS

90

S ESPAÑOL

90

4.4.2.3 Format for log masks

91

PROTMASK1 K = OT < 4

92

PROTMASK1 K > OP < 100

92

PROTMASK2 N1000 – 110000

92

38 d 1 1 0 L

100

4.4.4 Color definition tables

101

MACHINE and softkey EDIT

102

6FC5 103–0ABVV–VAA1

104

4 MMC Area Diagnosis

106

4.4.5 Color mapping lists

106

4.4.5 Color mapping lists

107

4.4.7 Cycles

111

ACTIVATE

113

Backup menu tree

116

4.7 Customer UMS

118

4.8 Functions up to SW 2

119

  

120

   

120

   

120

PC data exist. Overwrite ?

121

4.8.2 PLC data (up to SW 2)

122

4.8.3 PCF files (up to SW 2)

123

Creating a new file

124

Editing the PCF files:

125

PC data exists. Overwrite?

126

Setting data for PCF files:

127

5 Machine Data Dialog

129

(MDD – as from SW 3)

129

S Function:

130

S Setpoint:

130

S Actual value 1:

130

S Actual value 2:

131

Password

132

Calc. con

133

Copy to

134

Paste from

134

S Other errors:

135

5.2.1 NC configuration

137

5.2.1 NC configuration

138

5.2.2 NC machine data

139

(1) NC MD/General NC MD

140

(2) NC-MD/Geometry motion

140

(3) NC-MD/Channel

140

(4) NC-MD/Axis

140

(5) NC-MD/Spindle

141

(7) No explanation here

141

(as from SW 4)

143

5.3.1 PLC configuration

146

5.3.1 PLC configuration

147

5.3.2 PLC machine data

148

5.3.2 PLC machine data

149

5.4.1 Drive configuration

150

(1) Drive MD/Axis (FDD)

151

(2) Drive MD/Spindle (MSD)

151

IKA data

157

5.7.1 Edit list

159

5.7.1 Edit list

160

Saving and loading NQEC data

161

NC machine data structure

169

S MD 3840, MD 2000 (FDD)

171

S MD 4600, MD 4000 (MSD)

171

(18/36 A) (as from SW3)

174

S MD 3840, MD 2000 (VSA)

178

S MD 4600, MD 4000 (HSA)

178

5.10 Configuring the MDD

179

5.10.1 Description

179

S Data lists (e.g.)

180

S Text lists (e.g.)

180

S Semantic lists (e.g.)

180

S Helptexts/infolists

180

6 NC Machine Data (NC MD)

186

NC Setting Data (NC SD)

186

6.1.2 NC configuration

187

6.1.3 Configuring information

188

1) As from SW 4 DB10 - DB15

189

1) As from SW 4

190

* As from SW 2

194

100 - 130

201

131 - 146

201

147 - 154

201

Caution!

205

312 - 317

208

318 - 323

209

876 - 899

214

1) As from SW 2

217

2) As from SW 5

218

1) As from SW 3

220

0 1 0 1 0 0 0 0

221

0 1 0 1 1 0 0 0

222

Example: Turning machine

228

1) Up to SW 2

232

2) As from SW 3

232

3) As from SW 4

232

Active on

238

0 1 0 4 0 0 0 0

246

0 1 0 0 1 0 0 0

247

3840,2-3

247

3840,4-5

247

3840,6-7

248

2) Up to SW 2

250

3) As from SW 3

250

4) As from SW 4

250

403*-410*

251

411*-418*

251

419*-426*

252

427*-434*

253

435*-442*

253

Descriptions”)

257

Pulse multiplication for HMS

259

2) As from SW 4

260

Structure of MD 460*

261

Multiple of position control

263

478*-485*

265

6.6 Machine data bits

270

-- -- --

271

(TO) is not deselected

280

DRF offset (with handwheel)

280

G56G55G54 G57

280

7 6 5 4 3 2 1 0

283

M.grp. 1

296

5 a. 4 3 a. 2 1 a. 0

304

Compensa

308

(from SW

308

5.03.57)

308

No transform

321

7 456 3 2 1 0

325

Q Assignable address

325

Q Assignable address

333

396* valid

367

Axis with

367

2) As from SW 4.4

371

Block change

377

1) as from SW 5.6

395

Start-up Guide

415

7 Drive Machine Data

416

(SIMODRIVE Drive MD)

416

7.2.1 FDD MD input (SW 3)

462

––––––––––

467

Smoothed current actual value

487

Motor table: FDD motors

501

300.0 (as from SW 6) Nm/A

505

(2nd current setpoint filter)

528

Presently valid

539

Threshold

539

(as from SW 3)

582

1) As from SW 5

583

8 PLC Machine Data (PLC MD)

593

8.1.2 Breakdown of the PLC MD

594

Normal time

595

34 - 123

599

* Not software version 1

603

2) Description in OEM package

603

8.4 PLC MD for the user

604

1) SW 3 and higher

618

Byte No

619

data 6088

619

Start-up

626

1) as from SW 4

626

9.1.2 Softkeys

627

–2.08 x 10

628

9.1.2 Softkeys

629

movement of a few

632

and am

633

S Amplitude

635

S Bandwidth

635

S Averaging operations

635

S Settling time

635

S Manual input

637

S Offset

637

(as from SW 5)

638

D Staircase (speed setpoint)

648

D Noise signal

648

S Spindle : MD 4780 – MD 4850

650

S Axis : MD 2760

650

S 8-bit resolution

654

Diagnosis

655

Drive servo

655

Learn criterion (QEC)

658

9.5.1 General comments

660

S MD 1332*

665

S MD 1804*, bit 6

665

Acceleration

669

Minimum amplitude

669

NC MD 12400

669

Max. amplitude NC MD 12320

669

NC-MD 12400

671

Compensation amplitude

672

Setpoint acceleration

672

Standard start-up QEC

674

D Neural QEC parameterization

677

S Coarse quantization

678

S Initialization value

678

S Detailed learning

678

Parameter transfer

678

Measurement time

682

9.6 SERVO trace (SW 4)

685

Position setpoint (PC cycle)

687

9.6.2 SERVO trace display

689

General basic MD

693

Corresponding data

694

The following applies:

695

Contouring error calculation

696

10.2.4 Resolution codes

697

, otherwise alarm

698

(NC MD 540*.6 = 0 mm/min)

700

10.3 BERO (SW 4 and higher)

708

10.4 Axis installation

709

10.4.1 Drive optimization

709

10.4.1 Drive optimization

711

factor setting

714

10.4.1.6 Position monitoring

720

10.4.2 Drift compensation

722

10.4.3 Axis traversing

723

10.4.3 Axis traversing

724

(with SW 4 and higher)

730

(SW 4 and higher)

731

1 2 3 4 5 6 7 k

736

Structure of spindle control

740

10.5.1 Open-loop control mode

741

10.5.2 Oscillation mode

744

10.5.3.1 General

744

Example for case 1a

747

creep speed)

748

Example for case 1b

749

Example 1

751

Example 2

751

Simplified block diagram

753

11.1 Data area

760

(PLC general reset)

769

Warning:

771

11.1.8 CPU replacement

774

NCK CPU replacement

774

11.1.8 CPU replacement

775

12 Functional Descriptions

776

12.2 Rotary axis function

785

12.2.1 Corresponding data

785

12.2.2 Functional description

785

12.3.1 Corresponding data

787

NC-RESET

788

V/t chart for infeed axis

789

12.4.2.1 Corresponding data

790

12.5 Warm restart

791

12.5.1 Corresponding data

791

12.5.2 Functional description

791

12.6.1 Corresponding data

793

12.6.2 Functional description

794

12.7 Spindle functions

809

12.7.1 Overview

809

Gear ratio changing

812

Data required

812

12.7.2.2 Oscillation mode

813

The positioning sequence

815

Gain factor change

822

Aborting the positioning mode

824

12.7.2.4 C axis mode

828

Synchronizing and referencing

830

Initiating the C axis mode

833

Encoder-specific resolution

835

12.8.1 Multiple thread

839

12.9.1 Corresponding data

841

12.9.4 Option

845

12.9.5 Reset behaviour

845

12.10.2.1 Corresponding data

848

12.11 Absolute encoder

849

12.11.1.1 Functions

849

Comments

854

1-50, 93-195, 240-253

855

71-80, 200-230

855

12.11.2.1 Function features

856

12.11.2.3 Accuracy

857

1 Absolute offset valid

861

12.11.3.3 First start-up

868

12.12 Path dimension from PLC

870

Path dimension from the PLC

870

12.12.3 Interruption

871

AUTOMATIC modes

873

Comments:

875

12.13.2 Division from the PLC

878

12.13.6 Monitoring

885

12.13.7 Actual value display

885

12.13.7 Actual value display

886

12.13.8 PLC user interface

887

12.14.1 Feedforward control

889

12.14.1.1 Corresponding data

889

12.15.1 Corresponding data

891

12.15.2 Feed axes

891

12.15.4 C axes to spindles

892

12.16.1 Corresponding data

893

12.16.2 Parameterization

893

12.16.3 Installation

894

12.16.3 Installation

895

Figure 1

898

12.17.1 Corresponding data

900

12.17.2 Axis converter

900

12.17.2.2 Programming

901

12.17.3 Spindle converter

901

12.17.3.2 Programming

902

12.17.3.3 Interfaces

902

12.18.1 Corresponding data

903

12.18.1 Corresponding data

904

12.18.3 Operating principle

906

12.18.4.1 Setpoint link

907

12.18.4.2 Actual value link

908

Parameterization

908

Compensatory control

909

12.18.5.1 General

910

12.18.10 Block search

916

12.18.11 GI monitors

916

NS VELOCITY WARNING

917

THRESHOLD REACHED

917

(as from SW 6.4)

918

12.18.12 Programming

923

12.18.12 Programming

924

12.18.13 Start-up

929

12.18.13 Start-up

930

Drift and tacho compensation

933

Setting the interlocks

941

. . . . .

949

12.18.16 Examples

950

12.18.16.2 Hobbing

950

12.18.16 Examples

954

12.19.1 Options

956

12.19.2 Activation

957

Axis setpnt

958

12.19.4.1 Types of influence

962

12.19.4.3 Data structure

964

12.19.5.3 Data access

969

Data access via part program

970

12.19.5.4 Activating IKA data

976

1 to 32 15

977

12.20.5.1 DC link buffering

993

12.20.6 Stopping

994

12.19.6 Stopping

996

12.20.7 Retraction

997

12.19.7 Retraction

998

12.20.7 Retraction

1000

SINUMERIK 840C (IA)

1000

12.21 Simultaneous axes

1007

12.21.1 Corresponding data

1007

12.22.1 Corresponding data

1009

Bit 11 Bit 10

1012

Signals from axis

1014

MIXED I/O

1014

12.23.1 Corresponding data

1015

12.23.2 Reference systems

1015

12.23.4 Example of function

1017

12.24 Travel to fixed stop

1018

12.24.1 Corresponding data

1018

12.24.4.1 SIMODRIVE 611A

1021

12.24.5.1 SIMODRIVE 611A

1023

Target position

1028

Path in deselection

1029

12.24.7.4 Meaning of signals

1030

(SIMODRIVE 611D MSD/FDD)

1031

12.25.1 Corresponding data

1033

12.25.1 Corresponding data

1034

DRAM memory configuration

1038

SRAM memory configuration

1039

2ndPaSe 3rdPaSe

1046

FDD parameter sets (611D)

1047

MSD parameter sets (611D)

1047

Ratio" parameter group

1051

Drive parameter group

1052

12.27.3 Switchover

1052

12.27.3 Switchover

1053

12.27.4 Diagnosis

1054

12.27.5 Operator inputs

1055

12.27.7 Compatibility

1055

12.28.1 Corresponding data

1056

12.28.3 Configuration

1058

DB 2 configuring DB

1059

DB 3 data transfer areas

1061

(DB 2, DR 2 ... DR 6)

1065

12.30.1 Corresponding data

1079

General notes

1079

12.30.3 Function description

1080

12.31.1 Corresponding data

1087

12.32.1 General description

1090

2nd machine coordinate system

1092

3rd machine coordinate system

1092

Adapting the protection zone

1093

Example:

1094

12.32.9 Reduction factor

1096

12.32.12 Collision alarms

1098

X coordinate: MD 337 = 0

1103

20 (as from SW 6.3)

1105

12.33.1 Introduction

1106

Current control

1107

Speed control loop

1107

0:=Low-pass

1108

1:=Bandstop

1108

MSD field control

1109

FDD field setpoint =0

1109

12.33.1.1 Fourier analysis

1110

12.33.1 Introduction

1111

12.33.2.1 Machine data

1112

12.33.3.1 Machine data

1114

12.33.4.1 Machine data

1122

12.33.4.2 Description

1122

12.33.5 Speed setpoint filter

1123

12.33.5.1 Machine data

1123

12.34.1 General

1127

12.34.2 Parameterization

1127

12.34.3 Restrictions

1127

12.34.4 Alarm messages

1127

(Express shutdown)

1129

12.36.1 General

1134

12.36.3 System data

1134

Fig.: Switchover function

1135

Fig.: Sub-dialog in the MDD

1137

12.36.7 Error handling

1138

12.36.7 Error handling

1139

12.36.9 List of descriptions

1142

12.36.9 List of descriptions

1143

13 Index

1146

Page Section

1147

Siemens AG

1153

A&S MC BMS

1153

P.O. Box 31 80

1153

D-91050 Erlangen

1153

Federal Republic of Germany

1153




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