Siemens Simatic S7-400 manuals

Siemens Simatic S7-400 User Manual (638 pages)

Brand: Siemens | Category: Hardware | Size: 3.80 MB |

English

Table of contents

A5E00069467-07

1

Qualified Personnel

2

Correct Usage

2

Trademarks

2

Safety Guidelines

2

Purpose of the Manual

3

Required Basic Knowledge

3

Target Group

3

Where is this Manual valid?

3

• S7-400 Instruction List

5

Finding Your Way

5

Recycling and Disposal

7

Further Support

7

Training Centers

7

A&D Technical Support

8

Contents

11

1.1 Standards and Approvals

30

UL Approval

32

CSA Approval

32

HAZ. LOC

33

Cc = Cable capacity

34

Lc = Cable inductance

34

FM Approval

36

Definition of “EMC”

37

Sinusoidal Interference

38

System Perturbation

39

Backup Batteries

40

Storing Backup Batteries

41

• never charge them

41

• never heat them

41

Operating the S7-400/M7-400

42

Reducing Vibrations

43

Degree of Protection

46

Chapter overview

47

Weitere Informationen

48

Fertigungsort

48

Zulassung

48

Instandhaltung

49

Besondere Bedingungen

49

Further Information

50

Production Location

50

Certification

50

Maintenance

51

Special Conditions

51

List of Approved Modules

51

Informations complémentaires

52

Lieu de production

52

Homologation

52

Entretien

53

Conditions particulières

53

Liste des modules homologués

53

Otras informaciones

54

Lugar de fabricación

54

Homologación

54

Mantenimiento

55

Condiciones especiales

55

Ulteriori informazioni

56

Luogo di produzione

56

Autorizzazione

56

Manutenzione

57

Condizioni particolari

57

Elenco delle unità omologate

57

Verdere informatie

58

Productieplaats

58

Vergunning

58

Instandhouding

59

Speciale voorwaarden

59

Yderligere informationer

60

Produktionssted

60

Godkendelse

60

Vedligeholdelse

61

Særlige betingelser

61

Vyöhyke 2

62

Lisätietoja

62

Valmistuspaikka

62

Hyväksyntä

62

Kunnossapito

63

Erityiset vaatimukset

63

Ytterligare information

64

Tillverkningsort

64

Godkännande

64

Underhåll

65

Särskilda villkor

65

Mais informações

66

Local de produção

66

Licença

66

Condições especiais

67

Επιπλέον πληροφορίες

68

Τόπος κατασκευής

68

Συντήρηση

69

Ιδιαίτερες προϋποθέσεις

69

1-42 A5E00069467-07

70

Structure of the Racks

72

UL/CSA Note

72

UR2; (6ES7400-1JA01-0AA0)

73

Structure of the UR2-H

75

Suitable Modules for the CR2

77

Structure of the CR2

77

Suitable Modules for CR 3

78

Structure of the CR3

78

Structure of ER1 and ER2

80

Order Numbers and Function

84

Redundant Operation

84

3.3 Backup Battery (Option)

86

3.4 Controls and Indicators

88

Meaning of the LEDs

89

INTF, 5 VDC, 24 VDC

89

BAF, BATTF

89

BAF, BATT1F, BATT2F

89

Overload at 24 V

95

Overload at 5 V

95

• Fault after plugging in a

97

• Fault after switching on:

97

(6ES7407-0DA00-0AA0)

99

Power Supply Modules

100

(6ES7407-0DA01-0AA0)

101

3.8 Power Supply Modules

103

Power Connection

104

(6ES7407-0RA00-0AA0)

106

(6ES7407-0RA01-0AA0)

108

(6ES7405-0DA00-0AA0)

110

• Rated value

111

• Permitted range

111

• Rated values 5 VDC: 4 A

111

(6ES7405-0DA01-0AA0)

112

(6ES7405-0KA00-0AA0)

114

• Rated values 5 VDC: 10 A

115

3.14 Power Supply Modules

116

• Rated values 5.1 VDC/24 VDC

117

(6ES7405-0RA00-0AA0)

118

• Rated values 5 VDC: 20 A

119

(6ES7405-0RA01-0AA0)

120

Digital Modules

123

Chapter Overview

124

4.1 Module Overview

125

Introduction

127

Sequence of Steps

127

Static and dynamic parameters

128

Enabling Interrupts

135

Diagnostic Interrupt

135

Hardware Interrupt

136

Hardware Interrupt Lost

136

Interrupt-Triggering Channels

136

IEC 61131, Type 1 and Type 2

137

EN 60947-5-2, Two-Wire BEROs

137

I v 1.5 mA

138

(6ES7421-1BL00-0AA0)

139

DI 32 x 24 VDC

140

SM 421; DI 32 x 24 VDC

141

(6ES7421-1BL01-0AA0)

142

(6ES7421-7BH00-0AB0)

145

(6ES7421-7BH01-0AB0)

154

(6ES7421-5EH00-0AA0)

163

(6ES7 421-7DH00-0AB0)

166

Channel x of the

171

DI 421 16 x 24/60 VUC

171

(6ES7 421-1FH00-0AA0)

172

(6ES7421-1FH20-0AA0)

175

(6ES7421-1EL00-0AA0)

178

DO 16 24 VDC/2 A;

181

(6ES7422-1BH10-0AA0)

181

(6ES7422-1BH11-0AA0)

184

4.18 Digital Output Module

187

(6ES7422-5EH10-0AB0)

187

Changing Fuses

190

(6ES7422-1BL00-0AA0)

192

(6ES7422-7BL00-0AB0)

195

• independent of enable

198

• without enable diagnostics/

198

• with enable diagnostics/

198

Characteristics

201

DO 8 120/230 VAC/5 A

202

(6ES7422-1FH00-0AA0)

205

DO 16 120/230 VAC/2 A

206

DO 16 30/230 VUC/Rel. 5 A

214

Analog Modules

217

5.1 Module Overview

219

• Voltage

220

• Current

220

• The load voltage

220

Converting Analog Values

223

Resolution Less than 16 Bits

223

Measured-Value Resolution

224

Two Procedures

244

• after power-up has been

247

• after parameter

247

Operational Limit

249

Basic Error Limit

249

Operational limit

250

Using Smoothing

252

Smoothing Principle

252

Settling Time

254

Response Time

254

Static and Dynamic Parameters

255

• Type of output Disabled

258

Cables for Analog Signals

259

Isolated Analog Input Modules

259

Non-Isolated Sensors

261

Connection of Voltage Sensors

262

Supply Voltage of the Sensors

263

5.12 Connecting Thermocouples

269

Temperature Value

272

Recommended Compensating Box

273

5.17 Analog Module Interrupts

283

(6ES7431-1KF00-0AB0)

286

SM 431; AI 8 13 Bit

291

Default Settings

292

Measuring Ranges

292

(6ES7 431-1KF10-0AB0)

293

• Interference

300

• Smoothing None

300

• Ref. junction None

300

Meas. Method

301

Chan. n+1

301

Channel n

301

Unused Channels

302

(6ES7431-1KF20-0AB0)

306

Interference Suppression

311

AI 8 14 Bit

312

Meas. Type

313

Channel n+1

313

Meas. Type Chan

313

(6ES7431-0HH00-0AB0)

315

Measuring range module

316

• Voltage " 1 V/10 M

319

• Current " 20 mA/50 

319

• For measuring current

319

• Load of the two-wire

319

Measurement Range Modules

320

Parameters

320

• Measuring type Disabled

320

• Measuring

320

AI 16 13 Bit

321

(6ES7431-7QH00-0AB0)

323

AI 16 16 Bit

333

(6ES7 431-7KF10-0AB0)

338

AI 8 RTD 16 Bit

345

(6ES7431-7KF00-0AB0)

346

• Reference junction

352

Step Response

352

AI 8 16 Bit

355

(6ES7432-1HF00-0AB0)

357

AO 8 13 Bit

361

Interface Modules

363

Function

364

Configuration

364

Rules for Connection

366

Terminator

366

Connecting Cable

367

Plus pole Minus pole

368

Jack 2.5 mm ∅

368

6.2 The Interface Modules

369

6.3 The Interface Modules

372

Setting/Changing the Number

373

6.4 The Interface Modules

376

IM 460-3;

376

(6ES7460-3AA00-0AB0

376

Parameterization

377

6.5 The Interface Modules

380

IM 460-4;

380

(6ES7460-4AA01-0AB0) and

380

IM 463-2

385

Area of Application

386

Basic Requirement

386

Interface Selector Switch

389

Selecting the Interface

391

Selecting the Cable Length

391

Setting the S5 Expansion Unit

392

Setting the Address Area

393

EU 187U (central)

394

Central mounting rack

394

PROFIBUS DP Master Interface

399

IM 467/IM 467 FO

399

Order Numbers

400

Application

400

Communication Services

401

IM Operating Mode

402

Mode Selector

403

Loadable Firmware

403

8.2 Configuration

404

Prerequisites

405

8.3 Connection to PROFIBUS DP

406

Connector Pin Assignment

407

Accessories Required

408

Installing Connectors

408

Reusing Fiber-Optic Cables

409

8.4 Technical Specifications

410

6ES7 467-5FJ00-0AB0

411

Fan Monitoring

414

Signaling Concept Example

415

Status: All fans operating

415

Front View of the Cable Duct

416

Shielding Clamps

416

Technical Specifications

416

(6ES7408-1TB00-0XA0)

417

Installation

419

Input voltage

420

RS 485 Repeater

421

(6ES7972-0AA01-0XA0)

422

Operation

424

Terminal Connection Diagram

425

10.4 Technical Specifications

426

CPUs for M7-400

429

• Expansion capability

430

• Supply voltage

430

11.2 Technical Specifications

431

11.3 Function Elements

432

CPU Elements

433

11.3.1 Status and Fault LEDs

434

11.3.2 Memory Cards

436

11.3.3 Mode Selector Switch

437

Activating MRES

438

Submodule

439

CPU 488-3

439

Submodule Covers

440

Main Memory Expansion

441

11.3.6 Expansion Socket

442

X1 Interface

443

Suitable Devices

443

Connectors

443

11.4 The BIOS Setup

444

11.4.1 BIOS Power Up

445

Power Up with Error Message

446

Warm Restart

446

11.4.2 BIOS Hot Keys

447

Opening the Setup Menu

451

11.4.5 Setup Page “User Help”

452

OK Button

453

Opening the Setup Page

453

Representation of Information

453

Accepting Edited Values

454

Select Submodule Number

454

I/O Base (Gray Type)

454

Interrupt Source

455

Shared Dest

455

DMA Request

455

Config. Index

455

Value (Gray Type)

456

SIG Source

456

CANCEL Button

456

Timeout Mode

457

Delay Time

457

11.4.8 Setup Page “Security”

458

Password

459

AUTO All Drives

461

Type .... Size

461

504 Mbytes

462

504 Mbytes which do not

462

Boot Sequence

464

11.4.13 Setup Page “System”

466

System Cache

467

DEFAULT Button

467

Assignments

468

Memory Areas for AT Cards

469

I/O Address Area

469

Interrupt Assignment

470

M7-400 Expansions

471

12.1 Overview

472

Maximum Expansion

473

Permissible Combinations

475

Rules for the Combinations

475

Shared Interrupt

483

Signal Switching

483

• Without forced

484

• With forced ventilation

484

Pin Assignments

486

(6ES7 478-2BA00-0AC0)

492

12.4.1 LPT1 Parallel Port

493

Interface Submodules

497

Interrupt Assignments

499

Submodule IDs

500

Insertion Rules

500

(6ES7962-1BA00-0AC0)

501

13.3.1 Pin Assignments

502

Addressing

503

Interrupt Request

503

Submodule ID

503

Operating Modes

505

(6ES7962-3AA00-0AC0)

506

13.4.1 Pin Assignments

507

Configuration Register

509

COM Ports

510

Data Formats

510

Transmission Speed

510

(6ES7962-4AA00-0AC0)

512

13.5.1 Pin Assignments

513

Default Settings in the BIOS

516

Configuration register

516

Parallel Port

517

(6ES7961-1AA00-0AC0)

519

13.6.1 Pin Assignments

520

Digital Input Function

522

Digital Output Function

523

Acknowledgment Register

523

Interrupt Register

524

Interrupt Enable Register

524

Mode Register

526

Reset Status

526

(6ES7961-2AA00-0AC0)

529

X1 Socket

530

Meaning of Signals

531

Circuit Block Diagram

531

Unswitched Channels

533

Abbreviations Used

538

Conversion Time

540

Cycle Time

540

13.7.7 Addressing

542

Analog Output Function

543

Status After Switching On

543

13.7.9 Analog Input Function

544

Analog Inputs

547

Analog Outputs

548

• Inputs to each other or

550

• Voltage outputs to each

550

• Current outputs to each

550

(6ES7961-3AA00-0AC0)

552

Comparison Values

553

Initial Value

553

Gate Functions

553

Interrupts

554

Additional Information

554

Additional Front Cover

558

13.9.1 Pin Assignments

559

• At 9.6 Kbps

561

• At 12 Mbps

561

In the M7-400

564

Modifiable Parameters

564

SFCs for Parameter Assignment

564

Description of the Parameters

565

Further References

565

Structure of Data Record 1

566

In This Appendix

576

Further Reading

576

Diagnostic Data Bytes 0 and 1

577

Spare Parts and Accessories

595

CPU 486-3 and CPU 488-3

597

Sensitive Devices (ESD)

599

D.1 What is ESD?

600

Charging

601

Discharge Damage

602

List of Abbreviations

603

Glossary

607

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