Siemens VSX3 Service Manual

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Electric Drives
and Controls Pneumatics
Service
Linear Motion and
Assembly Technologies
Hydraulics
Page view 0
1 2 3 4 5 6 ... 103 104

Summary of Contents

Page 1

Electric Drivesand Controls PneumaticsServiceLinear Motion and Assembly TechnologiesHydraulics

Page 2

● Wood working machinesThe VSB 40.3 may only be operated under the assembly conditions and in‐stallation conditions, in the specified position o

Page 3 - Table of Contents

KKeyboard... 82Keyboard interface... 42MMaintenan

Page 4

WWear parts... 22Windows XP Multi-User-Interface (MUI)... 55Wiring 230 V...

Page 5 -

100/101 Bosch Rexroth AG | Electric Drivesand ControlsRexroth IndraControl VSB 40.3 | Project Planning Manual

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NotesProject Planning Manual | Rexroth IndraControl VSB 40.3 Electric Drivesand Controls| Bosch Rexroth AG 101/101

Page 7 - 1 System Presentation

Printed in GermanyDOK-SUPPL*-VSB*40.3***-PR03-EN-PR911323880Bosch Rexroth AGElectric Drives and ControlsP.O. Box 13 5797803 Lohr, GermanyBgm.-Dr.-Ne

Page 8 - 1.3 Commissioning

3 Safety Instructions for Electric Drives and Controls 3.1 Definitions of TermsApplication DocumentationThe entire documentation used to inform the

Page 9 - 2.1 Appropriate Use

● to be trained or instructed to maintain and use adequate safety equipment,● to attend a course of instruction in first aid.UserA person installing,

Page 10 - 2.2 Inappropriate Use

this is not the case, they are excluded. Safety-relevant are all such appli‐cations which can cause danger to persons and property damage.● The inform

Page 11 - 3.1 Definitions of Terms

● Risk of injury by improper handling! Injury by crushing, shearing, cutting,hitting!● Risk of injury by improper handling of batteries!● Risk of inju

Page 12 - 3.2 General Information

WARNINGHigh electrical voltage! Danger to life, risk of injury by electric shock orserious injury!● Only qualified persons are allowed to operate, mai

Page 13 -

with basic insulation (such as programming devices, PCs, notebooks, displayunits) to these connections.WARNINGDanger to life, risk of injury by electr

Page 14

WARNINGDangerous movements! Danger to life, risk of injury, serious injury orproperty damage!● A risk assessment must be prepared for the installation

Page 15 -

3.3.4 Protection Against Magnetic and Electromagnetic Fields During Oper‐ation and MountingMagnetic and electromagnetic fields generated by current-c

Page 16

3.3.6 Protection During Handling and MountingCAUTIONRisk of injury by improper handling! Injury by crushing, shearing, cutting,hitting!● Observe the

Page 17 -

Rexroth IndraControl VSB 40.3Control Cabinet PCProject Planning ManualDOK-SUPPL*-VSB*40.3***-PR03-EN-PRS-fd54ee2fa17e016b0a6846a000dcf303-3-en-US-5Thi

Page 18

WARNINGRisk of injury by improper handling of pressurized lines!● Do not attempt to disconnect, open or cut pressurized lines (risk of explo‐sion).● O

Page 19 - 3.3.7 Battery Safety

4 Technical Data4.1 PC BoxPC box 6 slotsProcessor Celeron 440 min. 2 GHzChip set Integrated graphics controller with a maximum of 8 MB video memoryR

Page 20

Max. output power: 184 W+3.3 V and +5 V: the max. output power may notexceed 80 W.+3.3 V, +5 V and +12 V: the max. output powermay not exceed 184 W.Ef

Page 21 - 4 Technical Data

4.4 Standards4.4.1 Used StandardsThe system components of the control cabinet PCs correspond to the followingstandards:EN StandardsStandard MeaningE

Page 22 - 4.3 Ambient Conditions

Note for the Machine ManufacturerThe electronic products described in this project planning manual do not fallunder the machines listed in the EC guid

Page 23 - 4.4 Standards

Operating conditions Temperature 5 °C up to 60 °CRel. humidity From 8 % to 90 %, not condens‐ingHeight -300 m up to 3,000 mAccesses 30 % of the operat

Page 24 - 4.5 Wear Parts

24/101 Bosch Rexroth AG | Electric Drivesand ControlsRexroth IndraControl VSB 40.3 | Project Planning Manual

Page 25 - 4.6 Compatibility Test

5 Dimensions, Installation and Wiring5.1 General InformationAll values in the illustrations are given in mm.For a safe mounting of the VSB 40.3 – e.

Page 26

Fig.5-2: Front view of the VSB 40.3: horizontalDo observe the space required for all installation positions of connectors andcables as well as for the

Page 27 - 5.1 General Information

5.2 Installation Dimensions of the VSB 40.3 Fig.5-3: Installation dimensions front viewProject Planning Manual | Rexroth IndraControl VSB 40.3 Elect

Page 28

Table of ContentsPage1 System Presentation... 51.1

Page 29 -

Fig.5-4: Mounting specifications for vertical mounting with connector panel inforward direction5.3 Installation Notes● Avoid installation locations e

Page 30 - 5.3 Installation Notes

Fig.5-5: Maintenance distances5.4 WiringDANGERDanger without protective separation!The 24 VDC input voltage must comply with the requirements of the

Page 31 - 5.4 Wiring

Wiring 230 VPEPEPEPEPEPEPE(1)6 mm² (green/yellow)16 mm² (green/yellow)min. 16 mm² (green/yellow)all housing parts (functional earth)to the deviceto th

Page 32 - Fig.5-7: Wiring 400 V

Control cabinet PC and display toUPS10 mm² (green/yellow)6 mm² (blue)PE barABAOvervoltage category I(4)to be connected to FE of VDP xx.3 .to be connec

Page 33 - VPP xx.3

32/101 Bosch Rexroth AG | Electric Drivesand ControlsRexroth IndraControl VSB 40.3 | Project Planning Manual

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6 Display and Operating Components6.1 Power ButtonNext to the connector panel (see fig. 7-1 "Position of the connections" on page37), a bu

Page 35 - 6.1 Power Button

Fig.6-2: Graphics Properties3. The "Digital Display and Monitor" window opens.Fig.6-3: "Display Devices" tab4. If an external moni

Page 36 - Fig.6-2: Graphics Properties

Fig.6-4: Confirming desktop changesIf the connected external monitor or the connected display is black,because the corresponding display is not activa

Page 37 -

36/101 Bosch Rexroth AG | Electric Drivesand ControlsRexroth IndraControl VSB 40.3 | Project Planning Manual

Page 38

7 PC Box7.1 View on the Connector PanelFig.7-1: Position of the connections7.2 Interfaces7.2.1 General InformationMalfunctions due to insufficient

Page 39 - 7 PC Box

Page5.2 Installation Dimensions of the VSB 40.3 ... 275.3

Page 40 - 7.2.3 PC Voltage Supply

Labeling ofthe housingConnection type Connector type (inte‐grated)Mating connector orcable (from outside)XLAN1,XLAN21)2 network connec‐tions:Et

Page 41 - 7.2.4 Serial Interface XCOM

DANGERDanger without protective separation!The 24 VDC input voltage must comply with the requirements of the "Protectiveseparation"!Plug and

Page 42 - 7.2.6 XUSB Interfaces

● COM = 3F8HInterrupt (IRQ) and I/O address have to correspond to the settingscarried out in BIOS.7.2.6 XUSB InterfacesXUSB 1 to 8 – serial interface

Page 43 - 7.2.8 XVGA Interface

Fig.7-8: Ethernet interface XLANThe driver configuration of the network connection can be called up in the taskbar or in the "Control Panel"

Page 44 - 7.2.9 Keyboard Interface XKB

Fig.7-9: VGA interfaceWARNINGWrong settings of resolution and color may destroy the monitor!Observe the technical data of the monitor and adapt the op

Page 45 - 7.2.11 CDI Interface

PS/2 Mini DIN female connector, 6-pin Interrupt (IRQ): 12BIOS presetting PS/2 mouse support: EnabledPS/2Mouse: Auto detectFig.7-11: Mouse interfac

Page 46 - 7.2.13 Connection of a UPS

Use only cables listed in chapter 11.2 "Accessories" on page91.7.2.12 Audio Interface XAudioAt the XAudio connections also Audio

Page 47 -

Fig.7-14: Connecting the UPS to the XUSB2 USB connectionThe driver is installed after the first connection of the UPS via theUSB cable. A virtual COMn

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46/101 Bosch Rexroth AG | Electric Drivesand ControlsRexroth IndraControl VSB 40.3 | Project Planning Manual

Page 49 - 8.2 CMOS Battery

8 Maintenance and Installation8.1 General Informationcontrol cabinet PCs of the VSB design are maintenance-free. Some compo‐nents are subject to

Page 50 - 8.3 Hard Disk

Page9.2.4 Creating Image Archives ...

Page 51 - Maintenance and Installation

8.3 Hard Disk8.3.1 General InformationWARNINGLoss of data!All required application data as well as operating system settings are to bebacked

Page 52 - ② Hard disk screws

① Housing screws② Hard disk screwsFig.8-2: Loosen the fastening screws at the mounting frame6. Open the device by opening the device door. One or two

Page 53 - 8.4 Extension Cards

① Hard disk② Hard disk screwsFig.8-3: Position of the hard disk and of the fastening screws (inside)7. Remove the connecting cables of the hard disk.8

Page 54

8.4 Extension Cards8.4.1 General InformationPCIe slots and PCI slots are available for plugging extension cards. The max‐imum performance for all

Page 55 -

① Housing screwsFig.8-4: Loosen the fastening screws at the mounting frame6. Open the device by opening the device door.7. Loosen and remove the faste

Page 56

Fig.8-5: Position of the slot plates and the fastening screws8. Insert the plug-in assembly directly. Don't use force. The connections areto be i

Page 57 - 9 Software

54/101 Bosch Rexroth AG | Electric Drivesand ControlsRexroth IndraControl VSB 40.3 | Project Planning Manual

Page 58 - 9.2.1 Introduction

9 Software9.1 Windows XP Multi-User-Interface (MUI)At delivery the English version of Windows XP is preinstalled on the VSB40.3 devices.

Page 59 - 9.2.2 System Presentation

If several languages are installed, the languages can be changedusing "Regional and Language Options" in the Windows ControlPanel.9.2 D

Page 60 - Archive Files

● internal or external USB CD/DVD burner● external USB hard diskNetwork● 10/100 Mbits network● TCP/IP network protocol● DHCP server in the network9.2.

Page 61 -

Page11.2.4 USB Connecting Cable...

Page 62

Start the Startup Recovery Manager during the boot process of thePC, see chapter 9.2.3 "Acronis Secure Zone und Startup RecoveryManager" on

Page 63 -

It is not recommended to archive images directly on removable me‐dia like e. g. CDs or DVDs, as a flow control of the data is missingbecause of the di

Page 64

The Acronis Startup Recovery Manager can be activated only to‐gether with the Acronis Secure Zone.Creating the Acronis Secure ZoneThe Acronis Secure

Page 65 -

It is only allowed to backup data, if the Windows operating systemand the machine control are running and after explicit release of therespective cont

Page 66

●7. Choose Backup OptionsPossible options are the default and the user-specific option. Via user-specific options individual options can be switched o

Page 67 -

Allows the automatic validation (validation of data integrity) of thebackup after completion.8. Archive CommentsHere, you can enter a meaningful c

Page 68

1. Welcome to the Create Backup Wizard!Wizard start window.2. Select Backup TypeSelection of the backup type. There are two checkboxes for selecting i

Page 69 -

Recovery of a hard disk or partitionwith the Startup Recovery ManagerFor recovery of a hard disk or partition with Startup Recovery Manager do thefoll

Page 70

● A reboot of the PC after the recovery is finished.● Suppressing of messages during recovery.12. ProceedFinishing the wizard and starting the restora

Page 71 - 9.2.12 Planning Tasks

In order to explore an incremental backup the following backupsmust be available: all before created incremental backups and thefull backup, which

Page 72

1 System Presentation1.1 Brief Description VSB 40.3The VSB 40.3 is a control cabinet PC that forms a PC-based operator terminalwhen combined with a

Page 73 - 9.3.1 General Information

Fig.9-7: Dialog for removing an archiveThe marked archive can be deleted by using the icon (above the directorytree) or via the context-sensitive me

Page 74 - 9.3.2 Configuration

2. Rescue Media Contents Selection"Acronis True Image Echo Workstation (Full version)" is to be selected.This version contains the drivers r

Page 75 -

Tasks can only be created in the main program window under Windows. Theprocedure is nearly the same as for "Create image archives"

Page 76 - 9.3.3 Installation Notes

backup archive upon its creation completion" is to be marked toswitch on the validation of the created archive.The possible options are

Page 77 - 9.4 Maintenance Software

DANGERUncontrolled machine movements or data loss when the batteries aredefective!If no batteries are available or if the batteries are defective or d

Page 78 - 9.4.2 Touch

Fig.9-10: Configuration dialog of the UPS NT softwareEnable VPx Simple ModeVPx.3 devices can be operated in a "simple UPS mode" without comm

Page 79 - 9.4.4 SMART

Default values of the dialog elements can be preset by using the "De‐fault" button. Default values are:– Shutdown Delay Time: 30 secon

Page 80 - 9.4.5 HW Monitor

All files are to be located in the $SystemRoot$\System32 directory. After callingthe Control Panel, the "UPS NT Control" icon appears (see f

Page 81 - 9.5.1 General Information

9.4.2 TouchFor touch operations with devices provided with a touch screen, the followingpreparatory measures can be executed:● Touch screen calibrati

Page 82 - 9.6 IPC Service Program

For devices provided with a touch screen, a software is preinstalledfor permanent availability of this function (see chapter 9.5 "Simu‐lation of

Page 83 - 9.7 USB Connection

1.2 Operating SystemDue to license reasons, the VSB 40.3 devices are only delivered with alreadyinstalled operating system.1.3 CommissioningMount th

Page 84 - 9.11 RAID

Fig.9-14: SMART information about the integrated hard diskIf the system is configured as RAID system, no information is avail‐able!9.4.5 HW MonitorIn

Page 85 -

Fig.9-15: Display of operating parameters9.4.6 AboutThis display provides the following information (if available):● Exe InfoCurrent software version

Page 86 - ① Hard disks

When using this function, the task bar is to be fixed via the context-sensitive menu.9.5.2 FunctionBasic functionBy clicking the icon in the taskbar,

Page 87 -

3. Temperature monitoring of the housing temperature, system temperatureand CPU temperature.4. Standstill monitoring of the CPU fan and housing fan.Th

Page 88

This program enables or disables only the USB interface on thefront panel.9.8 AutologinIf "mkautolg.vbs" (in the C:\Support\IPCMaintena

Page 89 -

2. Select the "Advanced" dialog in the BIOS.3. Select under "ATA/IDE Configuration" the "Enhanced" entry, see fi

Page 90 - ① Failed hard disk at Port 1

Fig.9-22: Display of the boot process after RAID configurationThe assignment of hard disks to "Port 0" and "Port 1" is defined via

Page 91 - 10.2 Disposal

Fig.9-24: RAID configuration dialog in the BIOSThe welcome page of the configuration dialog displays possible menu op‐tions in the top part. The botto

Page 92

Fig.9-26: Overview RAID configurationSave and exit the dialog with "Exit".If a hard disk fails, the software outputs "Degrated" as

Page 93 - 11 Ordering Information

Fig.9-28: RAID controller in the device managerDisplay status of the RAID systemThe status of the RAID system can be displayed with the "Intel Ma

Page 94 - 11.2.4 USB Connecting Cable

2 Important Instructions on Use2.1 Appropriate Use2.1.1 IntroductionRexroth products represent state-of-the-art developments and manufacturing.They

Page 95 - Ordering Information

Fig.9-30: View of "Intel Matrix Storage Console" in the "Basic Mode"You can switch from the View menu into the extended m

Page 96

10 Environmental Protection and Disposal10.1 Environmental ProtectionProduction ProcessesThe products are made with energy- and resource-optimized p

Page 97 - 12 Service and Support

90/101 Bosch Rexroth AG | Electric Drivesand ControlsRexroth IndraControl VSB 40.3 | Project Planning Manual

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11 Ordering Information11.1 Type Designation Code VSB 40.3The control cabinet PC VSB 40.3 is available in various versions according tothe following

Page 99 -

Ordering designation Parts number DescriptionVAP01.1H-W23-024-010-NN R911171065 External 24 V power supply unit for the IndraControl V de‐vicesFig.11-

Page 100

11.2.5 USB Connecting Cable With Increased Noise ImmunityUSB cable with increased noise immunity for connecting the control cabinet PC(VSB 40.3) and

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94/101 Bosch Rexroth AG | Electric Drivesand ControlsRexroth IndraControl VSB 40.3 | Project Planning Manual

Page 102

12 Service and SupportOur service helpdesk at out headquarters in Lohr, Germany, will assist you withall kinds of enquiries. Out of helpdesk hours pl

Page 103 -

96/101 Bosch Rexroth AG | Electric Drivesand ControlsRexroth IndraControl VSB 40.3 | Project Planning Manual

Page 104 - R911323880

IndexSymbols24 VDC voltage supply........... 38AAccessories............... 91Ext

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