Siemens EH8..FM Series Service Manual

HandbookEdition 04/2005 - Revision 04Order no.: FDK-521H0723SFIDK.PS.027.W4.02SITRANS F M MAGFLO®®®®®Electromagnetic flowmetersSensor types MAG 1100,

10 SFIDK.PS.027.W4.022. Technical dataTechnical dataSITRANS F M MAGFLO®Type Sensor with flanges Sensor with flanges Sensor with flangesNominal sizemm

11SITRANS F M MAGFLO®SFIDK.PS.027.W4.022. Technical dataTechnical dataFlangesStandardDN 15-50: PN 40 DN 25-50: PN 40EN 1092-1:20011) DN 65-150: PN 1

12 SFIDK.PS.027.W4.022. Technical dataTechnical dataSITRANS F M MAGFLO®Type Sensor with flangesDesign Straight Coned 1 DN reduction StraightNominal s

13SITRANS F M MAGFLO®SFIDK.PS.027.W4.022. Technical dataTechnical dataCurrent outputCurrent 0-20 mA, 4-20 mA or 4-20 mA + alarmLoad < 800 ohmTime

14 SFIDK.PS.027.W4.022. Technical dataTechnical dataSITRANS F M MAGFLO®Current outputCurrent 0-20 mA, 4-20 mA or 4-20 mA + alarmLoad < 800 ohmTime

15SITRANS F M MAGFLO®SFIDK.PS.027.W4.022. Technical dataTechnical dataSafety barrier & cleaning unitApplication As combined unit with MAG 6000 o

16 SFIDK.PS.027.W4.022. Technical dataTechnical dataSITRANS F M MAGFLO®MAG 5000 or MAG 6000 used with MAG 3100 W or MAG 1100 PFA2.6Meter uncertainty*

17SITRANS F M MAGFLO®SFIDK.PS.027.W4.022. Technical dataTechnical data2.7Output characteristicsMAG 5000 and MAG 6000Output characteristics Bidirecti

18 SFIDK.PS.027.W4.022. Technical dataTechnical dataSITRANS F M MAGFLO®Coil cable Electrode cableBasic data No. of conductors 2 3Min. sqr. area 0.5 m

19SITRANS F M MAGFLO®3. Project guidanceSFIDK.PS.027.W4.02Project guidance3. Project guidance3.1Sizing table(DN 2 to DN 2000)The table shows the re

SFIDK.PS.027.W4.02SITRANS F M MAGFLO®Siemens Flow Instrumentsrange of electromagneticflowmeters2MAG 1100 MAG 1100 MAG 3100 MAG 3100 W MAG 5100 WFOODS

20SITRANS F M MAGFLO®3. Project guidanceSFIDK.PS.027.W4.02Project guidance3.2.1Minimum conductivityApplications Min. conductivityCompact/remote DN 2

21SITRANS F M MAGFLO®3. Project guidanceSFIDK.PS.027.W4.02Project guidanceThe sensor must be mounted as shown in theupper figure. Do not mount the s

22SITRANS F M MAGFLO®3. Project guidanceSFIDK.PS.027.W4.02Project guidanceTo achieve accurate flow measurement it is es-sential to have straight leng

23SITRANS F M MAGFLO®3. Project guidanceSFIDK.PS.027.W4.02Project guidanceThe sensor and transmitter can be installedeither compact or remote.With

24SITRANS F M MAGFLO®3. Project guidanceSFIDK.PS.027.W4.02Project guidanceThe Siemens Flow Instruments cleaning unit can be used with MAG 5000 or 600

25SITRANS F M MAGFLO®3. Project guidanceSFIDK.PS.027.W4.02Project guidanceA transmitter can be supplied in a version testedand approved for custody

26SITRANS F M MAGFLO®3. Project guidanceSFIDK.PS.027.W4.02Project guidance3.7 Ex survey accordingto Directive 94/9/EC(ATEX)Applies to instruments use

27SITRANS F M MAGFLO®3. Project guidanceSFIDK.PS.027.W4.02Project guidanceSITRANS F M MAGFLO® sensors carry the following approvalsMAG 1100 Ex for m

28SITRANS F M MAGFLO®SFIDK.PS.027.W4.024. Dimensions and weightD & WMAG 1100, compact/separate4. Dimensions andweight4.1Sensor MAG 1100DN A1)B1)A

29SITRANS F M MAGFLO®SFIDK.PS.027.W4.024. Dimensions and weightD & W4.2Sensor MAG 1100 FOODMAG 1100 FOOD, compact and separateDN L A1)A1B1)B1DDi

3SITRANS F M MAGFLO®SFIDK.PS.027.W4.021.1 Product introduction ...

30SITRANS F M MAGFLO®SFIDK.PS.027.W4.024. Dimensions and weightD & WAccessoriesMAG 1100 FOODWeld-in typeDIN 11850 DS/ISO 2037 SMS 3008 BS4825-1 T

31SITRANS F M MAGFLO®SFIDK.PS.027.W4.024. Dimensions and weightD & WAccessoriesMAG 1100 FOOD(continued)Threaded typeDIN 11851Di Do[mm] [mm] [mm]

32SITRANS F M MAGFLO®SFIDK.PS.027.W4.024. Dimensions and weightD & W350 14" 362 14.3 550 21.7 550 21.7 N/A N/A 550 21.7 N/A N/A400 16"

33SITRANS F M MAGFLO®SFIDK.PS.027.W4.024. Dimensions and weightD & Wmm inch kgs lbs kgs lbs kgs lbs kgs lbs kgs lbs25 1" N/A N/A N/A N/A 4

34SITRANS F M MAGFLO®SFIDK.PS.027.W4.024. Dimensions and weightD & WDN A1) A1BD1L2)AS TC 3)TE 3)2129 E, AWWAAS 4087 C-207PN PN PN PN PN Class Cla

35SITRANS F M MAGFLO®SFIDK.PS.027.W4.024. Dimensions and weightD & W4.5TransmitterTransmitter installed in compact modeWeight: MAG 6000 and MAG

36SITRANS F M MAGFLO®SFIDK.PS.027.W4.024. Dimensions and weightD & WWall mounting box 21 TEWeight excl. transmitter: 2.3 kgWall mounting box 42 T

37SITRANS F M MAGFLO®SFIDK.PS.027.W4.024. Dimensions and weightD & WBack of panel unit 21 TEBack of panel unit 42 TEWeight: 0.9 kgWeight: 0.7 kg

38 SFIDK.PS.027.W4.02SITRANS F M MAGFLO®5. Installation of sensorSensorTo obtain optimum results from the measuring system, the chassis body of the s

39SFIDK.PS.027.W4.02SITRANS F M MAGFLO®5. Installation of sensorSensorMAG 3100(PTFE liner)Electrically conductive pipingUse an earth straps on one s

4SITRANS F M MAGFLO®SFIDK.PS.027.W4.02All SITRANS F M MAGFLO® electromagnetic flowmeters feature a unique SENSORPROM®memory unit which stores sensor c

40SITRANS F M MAGFLO®SFIDK.PS.027.W4.026. Installation of transmitterInstallation of transmitter6. Installation oftransmitter6.1Compact installationM

SITRANS F M MAGFLO®SFIDK.PS.027.W4.026. Installation of transmitterInstallation of transmitter411. Use a screw driver to remove the outerframe.2. Loo

42SITRANS F M MAGFLO®SFIDK.PS.027.W4.026. Installation of transmitterInstallation of transmitterLocate the add-on module in the bottom of theMAG 6000

SITRANS F M MAGFLO®SFIDK.PS.027.W4.026. Installation of transmitterInstallation of transmitter436.2.3Remote installation -Wall mountingMAG 6000Mount

44SITRANS F M MAGFLO®SFIDK.PS.027.W4.026. Installation of transmitterInstallation of transmitter6.2.3Remote installation -Wall mounting(continued)Cau

SITRANS F M MAGFLO®SFIDK.PS.027.W4.026. Installation of transmitterInstallation of transmitter456.2.4Remote installation -Transmitter in 19" ins

46SITRANS F M MAGFLO®SFIDK.PS.027.W4.026. Installation of transmitterInstallation of transmitterLocate the add-on module in the bottom of theMAG 6000

SITRANS F M MAGFLO®SFIDK.PS.027.W4.026. Installation of transmitterInstallation of transmitter476.2.6Installation in IP 66 wallmounting enclosure1. M

48SITRANS F M MAGFLO®SFIDK.PS.027.W4.026. Installation of transmitterInstallation of transmitter6.2.7Installation in IP 65 panelmounting enclosure(fr

SITRANS F M MAGFLO®SFIDK.PS.027.W4.026. Installation of transmitterInstallation of transmitter496.2.8Installation into the backof a panel1. Mount the

5SITRANS F M MAGFLO®SFIDK.PS.027.W4.021. Product introductionUi = When an electrical conductor of length L is moved at velocity v, perpendicular to

50SITRANS F M MAGFLO®SFIDK.PS.027.W4.026. Installation of transmitterInstallation of transmitter6.3TransmitterSafety barrier1. Fit the SENSORPROM® me

SITRANS F M MAGFLO®SFIDK.PS.027.W4.026. Installation of transmitterInstallation of transmitter516.4TransmitterCleaning unit1. Fit the SENSORPROM® mem

52SITRANS F M MAGFLO®SFIDK.PS.027.W4.027. Electrical connectionE. c.7. Electrical connection7.1TransmitterMAG 5000 and MAG 6000connection diagramNot

53SITRANS F M MAGFLO®7. Electrical connectionSFIDK.PS.027.W4.02E. c.7.2Wiring diagram fortransmitter and sensorCompact installationCompactRemote IP

54SITRANS F M MAGFLO®SFIDK.PS.027.W4.027. Electrical connectionE. c.19” IP 20 version19” IP 66 version19” IP 20 versionEEx (ia/ib) DN ≤ ≤ ≤ ≤ ≤ 300

55SITRANS F M MAGFLO®7. Electrical connectionSFIDK.PS.027.W4.02E. c.19” IP 20 versionEEx e (ib) DN ≥≥≥≥≥ 35019” IP 66 versionEEx (ia/ib) DN ≤ ≤ ≤ ≤

56SITRANS F M MAGFLO®SFIDK.PS.027.W4.027. Electrical connectionE. c.19” IP 20 version withcleaning19” IP 66 version withcleaning

57SFIDK.PS.027.W4.02SITRANS F M MAGFLO®8. CommissioningCommissioningCommunication mode Basic settings Operator activeService mode Output Operator in

58 SFIDK.PS.027.W4.02SITRANS F M MAGFLO®8. CommissioningCommissioning8.2Menu build-upThe menu structure of a specific transmitter type is shown in a

59SFIDK.PS.027.W4.02SITRANS F M MAGFLO®8. CommissioningCommissioning8.3.1 MAG 5000 and MAG 6000Menu overview

6SITRANS F M MAGFLO®SFIDK.PS.027.W4.021. Product introduction1.3Pressure EquipmentDirective 97/23ECsFlange PN 6 PN 10 PN 16 PN 25 PN 40 PN 64 PN 100

60 SFIDK.PS.027.W4.02SITRANS F M MAGFLO®8. CommissioningCommissioning8.3.2 MAG 5000 CT and MAG 6000 CTMenu overview

61SFIDK.PS.027.W4.02SITRANS F M MAGFLO®8. CommissioningCommissioning8.4.1Basic settingsMenu detailComma for flow rate, totalizer 1 and totalizer 2 c

62 SFIDK.PS.027.W4.02SITRANS F M MAGFLO®8. CommissioningCommissioning8.4.3Digital and relay outputsError levelError number8.4.2OutputsDigital outputF

63SFIDK.PS.027.W4.02SITRANS F M MAGFLO®8. CommissioningCommissioningMenu detailLimit/directionLimit switches are available for both digital as well

64 SFIDK.PS.027.W4.02SITRANS F M MAGFLO®8. CommissioningCommissioningMenu detail8.4.6Sensor characteristics8.4.7Reset modeIf “SENSORPROM notinstalled

65SFIDK.PS.027.W4.02SITRANS F M MAGFLO®8. CommissioningCommissioning8.4.8Service modeAll previous settings are reinitialised when service mode is ex

66 SFIDK.PS.027.W4.02SITRANS F M MAGFLO®8. CommissioningCommissioningMenu setup8.4.9Operator menu setupThe upper line is always active and can never

67SFIDK.PS.027.W4.02SITRANS F M MAGFLO®8. CommissioningCommissioning8.4.10Product identitySoftware version of add-on module is only available if the

68 SFIDK.PS.027.W4.02SITRANS F M MAGFLO®8. CommissioningCommissioning8.4.12Language modeMenu detail8.4.13HART®®®®® communicationMAG 5000 HART or asad

69SFIDK.PS.027.W4.02SITRANS F M MAGFLO®8. CommissioningCommissioning8.5.3Batch(Only available onMAG 6000)A batch can be started, paused or stopped f

7SITRANS F M MAGFLO®SFIDK.PS.027.W4.02MAG 3100 high temperature PTFEFlange PN 6 PN 10 PN 16 PN 25 PN 40 150 lb 300 lbmm15 N/A N/A N/A N/A SEP SEP SEP

70 SFIDK.PS.027.W4.02SITRANS F M MAGFLO®8. CommissioningCommissioning8.6.1Settings availableParameter Factory settings Settings availablePasswordDefa

71SFIDK.PS.027.W4.02SITRANS F M MAGFLO®8. CommissioningCommissioningDN Qmax.MAG 5100 W MAG 1100,3100, 3100 W Volume/ Pulse Totalizermm [inches] fac.

72 SFIDK.PS.027.W4.02SITRANS F M MAGFLO®8. CommissioningCommissioningInternal totalizersDepending on type of approval it is possible to reset the int

73SFIDK.PS.027.W4.02SITRANS F M MAGFLO®8. CommissioningCommissioningError systemThe transmitter system is equipped with an error and status log syst

74 SFIDK.PS.027.W4.02SITRANS F M MAGFLO®8. CommissioningCommissioningError Error text #Comment Outputs InputNo. Remedy text status status1 I1 - Power

75SFIDK.PS.027.W4.02SITRANS F M MAGFLO®9. ServiceCommissioning9. ServicePower on transmitter,display light onYESNONOCheck cables/connectionsCheck c

76 SFIDK.PS.027.W4.02SITRANS F M MAGFLO®9. ServiceCommissioning9.2Trouble shootingMAG transmitterSymptom Output Error Cause Remedysignals codeEmpty d

77SFIDK.PS.027.W4.02SITRANS F M MAGFLO®9. ServiceCommissioningATTENTION!If there is leakage from MAG 1100/3100/3100 W or MAG 5100 W and the unit has

78 SFIDK.PS.027.W4.02SITRANS F M MAGFLO®9. ServiceCommissioning9.4Coil resistanceCoil resistanceMAG 1100 MAG 3100 MAG 3100 W MAG 5100 WDN Resistance

SFIDK.PS.027.W4.02SITRANS F M MAGFLO®7910. Ordering Please look on our homepage http://www.siemens.com/flow under "Product Selector".Order-

8 SFIDK.PS.027.W4.022. Technical dataTechnical dataSITRANS F M MAGFLO®Type Flangeless sensor (Sandwich design)Nominal sizemmDN 2,3,6,10,15,25,40,50,6

We have checked the contents of this manual for agreement with the hardware andsoftware described. Since deviations cannot be precluded entirely, we c

9SITRANS F M MAGFLO®SFIDK.PS.027.W4.022. Technical dataTechnical dataAdapter Stainless steel AISI 316 PressurePipe connection/ Adapter for direct we