Siemens SIMATIC FS600 Instruction Manual

SIMATIC FS600 Laser Scanner3RG7834 / 3SF7834Laser Scanner for Personnel Protection and Measurement TasksInstruction Manual

Contents10 10 Start-up ... 8410.1 Before f

Diagnostics and removing errors100 1003 2 Motor speed not constant after start, internal defect.ª If reset is not successful, contact customer servic

Diagnostics and removing errors 101TNT 35/7-24V1608 9 Motor speed not constant during operation, poss. rotation of the sensor housing.ª If reset is n

Diagnostics and removing errors102 2007 18 Date of the protective field currently being transferred is older than the date saved in the Safety Sensor

Diagnostics and removing errors 103TNT 35/7-24V2201 5 Number of measurements in the scan is too small because of motor rotation speed error or intern

Diagnostics and removing errors104 2800 6 Unusable or defective control voltage for the protective field activation.ª Check the activation of the con

Diagnostics and removing errors 105TNT 35/7-24V3203 7 Safety Sensor has optical glare caused by another device.ª Switch off the supply voltage and st

Disposal106 14 DisposalDispose of Safety Sensors that can no longer be used according to all applicablespecifications and regulations.

Siemens AGAutomation and DrivesPostfach 48 4890437 NÜRNBERGGERMANYTechnical data subject to change 2009/01Siemens AG

About this document 11TNT 35/7-24V1 About this document1.1 Other applicable documentsThe information on the Safety Sensor is distributed over several

About this document12 1.2 Means of illustration usedTable 1.1: Warning symbols and signal wordsTable 1.2: Further symbolsSymbol for dangerNOTICE Sign

Safety 13TNT 35/7-24V2 SafetyThe documents are part of the product. Non-observance presents a high risk topersonal health and life.ª Observe the docu

Safety14 2.2 Appropriately qualified personAppropriately qualified is a person that,• has acquired adequate knowledge and skills with regard to opera

Safety 15TNT 35/7-24V2.4 LaserThe Safety Sensor corresponds with laser class 1. Additional activities forshielding the laser beams are not required (

Safety16 Industrial use onlyThe Safety Sensor is not suitable for residential areas, because it can causeradio interferences.ª Only use the Safety Se

Safety 17TNT 35/7-24V2.7 Guarantee the availability of the Safety SensorVapors, smoke, dust, particlesVapors, smoke, dust and all particles visible i

Device description18 3 Device descriptionThe SIMATIC FS600 laser scanner 3RG7834 / 3SF7834 Safety Sensor is anoptical, two-dimensional measuring Safe

Device description 19TNT 35/7-24VPic. 3.1: Safety Sensor detection rangesPos. Name Comment1 Configured warning field Example2 Configured protective f

Version 8.2 607164

Device description20 3.1 Device overviewPic. 3.2: Safety Sensor overview1 X1 interface for controlling the machine, with protective cap2 X2 interface

Device description 21TNT 35/7-24V3.2 Display elementsStatus displayFive LEDs on the front show the Safety Sensor's status Pic. 3.3: Status displ

Device description22 3.3 Mounting system (option)The mounting system makes it easier to install and align the Safety Sensor. Themounting system is av

Functions 23TNT 35/7-24V4 FunctionsThe functions must be coordinated with the respective application. You configure the functions with the help of th

Functions24 4.2 Start testThe start test function compels the operator to interrupt the protective field onceafter the Safety Sensor start, e.g. wit

Functions 25TNT 35/7-24V4.5 Field pair switchoverThe Safety Sensor has four or eight field pairs. Switchover between the field pairsis possible at al

Functions26 Table 4.1: Connection of control inputs FP1 to FP4 with activation of field pairs1 to 4.The following rules apply for switching over eigh

Functions 27TNT 35/7-24V4.6 Reference contour monitoringThe reference contour monitoring function prevents unintentional dealignmentand deliberate m

Functions28 4.7 MotionMonitoringThe MotionMonitoring function supports you with the configuration of the SafetySensor for the mobile danger zone guar

Functions 29TNT 35/7-24VUsing MotionMonitoringRequirements for using the MotionMonitoring function:• Transfer trolley (AGV) with linear movement• Dri

3 WarningThe SIMATIC FS600 Laser Scanners are designed to protect operators working at or in the vicinity of dangerous machinery. They can only fulf

Applications30 5 ApplicationsThe following chapters essentially describe the Safety Sensor's usagepossibilities. To safely configure and mount t

Applications 31TNT 35/7-24V5.2 Stationary point of operation guardingHand and arm protection are always required when people must work at the pointof

Applications32 5.3 Stationary access guardingStationary access guarding protects people that step into a danger zone. Thevertically aligned protectiv

Applications 33TNT 35/7-24V5.4 Mobile danger zone guardingMobile danger zone guarding protects people that are located in the driveway ofan automated

Applications34 5.5 Mobile side guardingMobile side guarding protects people and objects that are located on the vehiclespath. This application is use

Installation 35TNT 35/7-24V6 Installation6.1 Basic infosThe Safety Sensor's protective function is only guaranteed when the devicearrangement, c

Installation36 ª Determine the conditions for the field pair switchover, if required. ª Configure the Safety Sensor with the configuration and diagno

Installation 37TNT 35/7-24Vª Do not use cone-shaped protective field contours, as these do not guarantee any protective effect. ª Take the additional

Installation38 Pic. 6.2: Rear area protection by countersinking into the machine contour1 Countersinking into the machine contour2 Protective field3

Installation 39TNT 35/7-24VThe shielding must be at least as high as the Safety Sensor's front screen and flush with the front housing edge. If

4Safety GuidelinesThis manual contains notices you have to observe in order to ensure your personalsafety, as well as to prevent damage to property. T

Installation40 ª Install the Safety Sensors with crossed alignment.Pic. 6.5: Installation beside one another, without height offset, crossed alignmen

Installation 41TNT 35/7-24V6.3 Stationary danger zone guardingPic. 6.7: Safety Sensor activates the stop and, with protective field with rear areapro

Installation42 6.3.1 Beam level heightThe minimum height of the beam level depends on the Safety Sensor resolution.To detect a human leg a resolution

Installation 43TNT 35/7-24V6.3.2 Safety distance "S"The B standard, ISO 13855/EN999 specifies the general formula for the safetydistance as

Installation44 6.3.4 Machine response times, stopping timeThe Safety Sensor's rotary mirror rotates on its own axis every 40 ms. Onerevolution i

Installation 45TNT 35/7-24V6.3.5 Application-conditional additional distances for safety distance "S"The protective field limits must be de

Installation46 measurement errorª Avoid retro-reflectors at the beam level behind the protective field limit. If this is not possible, add another ad

Installation 47TNT 35/7-24V6.4 Stationary point of operation guardingPic. 6.13: The Safety Sensor takes over the stop-activating and presence-detecti

Installation48 6.4.1 Safety distance "S"The B standard, ISO 13855/EN999 specifies the general formula for the safetydistance as follows:Dep

Installation 49TNT 35/7-24V6.4.3 Machine response times, stopping timeThe Safety Sensor's rotary mirror rotates on its own axis every 40 ms. One

5Qualified PersonnelThe device/system may only be set up and used in conjunction with thisdocumentation. Commissioning and operation of a device/syste

Installation50 6.4.4 Protective field and reference contourWith a vertical protective field you must define at least two sides of the protectivefield

Installation 51TNT 35/7-24V6.5 Stationary access guardingPic. 6.15: Stationary access guarding, vertical protective field1 EMERGENCY STOP control dev

Installation52 The vertical protective field of the access guarding only detects people duringpassage through. After the passage a start/restart inte

Installation 53TNT 35/7-24V6.5.2 Machine response times, stopping timeThe Safety Sensor's rotary mirror rotates on its own axis every 40 ms. One

Installation54 6.5.3 Protective field and reference contourWith a vertical protective field you must define at least two sides of the protectivefield

Installation 55TNT 35/7-24V6.6 Mobile danger zone guarding on AGVsDanger zone guarding protects people and objects that are in rooms in whichvehicles

Installation56 Pic. 6.17: Mobile danger zone guarding, required minimum distance D calculationª Configure an upstream warning field that reduces the

Installation 57TNT 35/7-24VAdditional distances ZThe additional distance ZSM is always required. Its size depends on the biggestradius RG from the Sa

Installation58 6.6.3 Protective field dimensions Pic. 6.19: Mobile danger zone guarding, dimensions for horizontal protective field D Minimum distanc

Installation 59TNT 35/7-24V6.6.4 Test mode for MotionMonitoringYou require a special test mode to be able to check the MotionMonitoring functionwith

6About this Instruction ManualThis instruction manual contains information on the proper use and effective applica-tion of the SIMATIC FS600 Laser Sca

Technical data60 7 Technical data7.1 Safety7.2 OpticsSafety type in acc. with IEC/EN 61496 Type 3Performance level PL (EN ISO 13849-1)PL dSafety Inte

Technical data 61TNT 35/7-24V7.3 Protective field7.4 Warning fieldVariant SIMATICFS620I SR FS670 SR FS620I FS660FS670FS660 LRFS670 LRNumber of field

Technical data62 7.5 Measured data7.6 Electrical power supply InputsMeasurement range 0 - 50 mDiffuse reflectance 20 %Radial resolution 5 mmLateral r

Technical data 63TNT 35/7-24VSafety outputsInterfacesControl outputsOSSD transistor safety-related switching outputs2 safe PNP semiconductor outputsS

Technical data64 7.7 Software7.8 Ambient conditions7.9 Dimensions, weightConfiguration and diagnostics software LS4soft under Windows 95/98/2000/NT/X

Technical data 65TNT 35/7-24VPic. 7.1: DimensionsR Bending radius of the connected cablea Rotary mirror axisb Beam levelA Interface X1 for connection

Technical data66 Mounting system (option)Pic. 7.2: Mounting system dimensions All dimensions in mm.90166.3192157.5951.574.49°155.42356.6

Electrical connection 67TNT 35/7-24V8 Electrical connectionThe Safety Sensor may only be connected and integrated into the machine'scontrol syst

Electrical connection68 Pic. 8.1: Safety Sensor interfaces1 X1 plug2 X2 plugB X2 cable for connection with PC/laptop4 Protective housing, if no PC/la

Electrical connection 69TNT 35/7-24V8.2.1 X1 plug interface assignmentPic. 8.2: X1 plug interface assignmentPIN Color code Signal Description1 Black

Contents 7TNT 35/7-24V1 About this document ... 111.1 Other ap

Electrical connection70 8.2.2 Interface assignment, plug X2Plug X2 as RS 232 portPic. 8.3: Plug X2 interface assignment as RS 232 port13 n.c. NC Do n

Electrical connection 71TNT 35/7-24VPlug X2 as RS 422 portPic. 8.4: Plug X2 interface assignment as RS 422 port8.3 Assemble cablesYou can either use

Electrical connection72 a X1 socketb X2 plugThe cable glands permit cable diameters of 6.5 to 10.5 mm.Assemble X1 cableTable 8.1: X1 cable requiremen

Electrical connection 73TNT 35/7-24V8.4 Integrating the Safety Sensor into machine control systemThe following examples show options for integrating

Electrical connection74 8.4.2 Programmable logic controller (PLC) with corresponding safety level andfield pair switchoverThe safety level correspond

Parameters 75TNT 35/7-24V9 ParametersYou enter all parameters for the Safety Sensor's configuration in the software (see"Safe parametering&

Parameters76 9.1.4 Stop segment outputThe Stop segment output parameter names the segment of the measured contourthat will be shown last. Settings• S

Parameters 77TNT 35/7-24V9.1.7 Alarm incidentThe Alarm incident parameter provides the incident at which the Safety Sensor willswitch off alarm outpu

Parameters78 9.2 Safety-relevant parameters9.2.1 ApplicationThe Application parameter provides the usage scenario that the Safety Sensor willbe confi

Parameters 79TNT 35/7-24V9.2.2 Response timesThe Response times parameter provides the time until the Safety Sensor switchesoff the OSSD 1 and OSSD 2

Contents8 6 Installation... 356.1 Basic infos.

Parameters80 SettingsYou select the applicable field pairs in a matrix:• x: Field pair allowed with start• Empty field: Field pair forbidden with sta

Parameters 81TNT 35/7-24V9.4 MotionMonitoring9.4.1 Vehicle widthThe Vehicle width, left and Vehicle width, right parameters provide the width of thev

Parameters82 9.4.4 Warning field prerun timeThe Warning field prerun time parameter provides the amount of time between theinterruption of the warnin

Parameters 83TNT 35/7-24V9.4.8 Speed with PFThe Speed with PF x parameter provides the maximum speed that the vehiclereaches with this protective fie

Start-up84 10 Start-up10.1 Before first start-upIn accordance with IEC TS62046 and national regulations, such as EU Directive89/655 EEC, for example

Start-up 85TNT 35/7-24V10.3 Shutting downShut the machine with the Safety Sensor down temporarilyWhen you shut down the machine with the Safety Senso

Start-up86 10.5 Starting up the replacement deviceThe replacement device and the device being replaced must agree as follows:• Device type upward com

Start-up 87TNT 35/7-24Vª Set the switch in the plug to position 1.ª Attach the ConfigPlug to interface X1.The ConfigPlug transfers the configuration

Testing88 11 Testing11.1 Testing before first start-up and after machine modificationIn accordance with IEC TS62046 and national regulations, such as

Testing 89TNT 35/7-24VChecklist for testing the Safety Sensor before the machine's first startup.Tester: Appropriately qualified personThis chec

Contents 9TNT 35/7-24V8.3 Assemble cables...

Testing90 11.2 Regular test by an appropriately qualified personRegular tests of the safe interaction of the Safety Sensor and the machine areused to

Testing 91TNT 35/7-24V11.3 Daily functions testThe Safety Sensor's switch-off function must be tested daily or at shift changesand with every ch

Testing92 * Diameter of the test instrument in accordance with the Safety Sensorresolution of the configuration logStationary applications: ª Interr

Maintenance 93TNT 35/7-24V12 MaintenanceClean the front screen and the scatter screens as required by the application-conditional load rating.12.1 Cl

Maintenance94 ª Soak cloth with cleanser.ª Wipe front screen free in one swipe.12.2 Clean scatter screensª Soak cloth with cleanser.ª Wipe scatter sc

Diagnostics and removing errors 95TNT 35/7-24V13 Diagnostics and removing errors13.1 What should I do if an error occurs?The Safety Sensor has a thre

Diagnostics and removing errors96 1–101• The sensor function is active; the active protective field is free.• Safety-related switching outputs are sw

Diagnostics and removing errors 97TNT 35/7-24V13.3 LED warning and error displaysLEDs Status Activity1Green2Yellow3Red4Green5Yellow1001(1)• The senso

Diagnostics and removing errors98 ((1)) 0 1 0 ((1))• Device fault• Safety-related switching outputs are switched off.• MotionMonitoring has detected

Diagnostics and removing errors 99TNT 35/7-24V13.4 Diagnostics codesYou can create a diagnostics list with the software. The incidents that occurredd