Siemens Automobile Parts BA 2030 User Manual

Answers for industry.SIM OGEARSIMOGEAR gearboxBA 2030Operating Instructions · 06/2012

General information and safety notes 1.2 Copyright BA 2030 8 Operating Instructions, 06/12, 70000004040207 The gearboxes described here correspon

Technical data 10.5 Mounting positions BA 2030 98 Operating Instructions, 06/12, 70000004040207 000000$%$%$%%$$%$$%%$%%$$%$%$% Figure 10-7

Technical data 10.5 Mounting positions BA 2030 Operating Instructions, 06/12, 70000004040207 99 M1 M2 412AABABAB 124231A A*BABABA M3 M4 124AB

Technical data 10.5 Mounting positions BA 2030 100 Operating Instructions, 06/12, 70000004040207 M1 M2 142AABBAAB 124231A*ABBA M3 M4 142ABAAB

Technical data 10.5 Mounting positions BA 2030 Operating Instructions, 06/12, 70000004040207 101 M1 M2 412AABABAB 124231A A*BABA M3 M4 124ABA

Technical data 10.6 Oil quantities BA 2030 102 Operating Instructions, 06/12, 70000004040207 10.6 Oil quantities NOTICE Incorrect oil quantiti

Technical data 10.6 Oil quantities BA 2030 Operating Instructions, 06/12, 70000004040207 103 Table 10- 4 Oil quantities [l] for DF / ZF and DZ /

Technical data 10.6 Oil quantities BA 2030 104 Operating Instructions, 06/12, 70000004040207 10.6.2 Parallel shaft gearbox Table 10- 5 Oil quan

Technical data 10.6 Oil quantities BA 2030 Operating Instructions, 06/12, 70000004040207 105 10.6.3 Bevel gearboxes Table 10- 7 Oil quantities [

Technical data 10.6 Oil quantities BA 2030 106 Operating Instructions, 06/12, 70000004040207

BA 2030 Operating Instructions, 06/12, 70000004040207 107 Spare parts 1111.1 Stocking of spare parts By stocking the most important spare and wearin

General information and safety notes 1.3 Intended use BA 2030 Operating Instructions, 06/12, 70000004040207 9 1.3 Intended use The SIMOGEAR gearb

Spare parts 11.2 Helical gearboxes D / Z, sizes 19 - 89 BA 2030 108 Operating Instructions, 06/12, 70000004040207 11.2 Helical gearboxes D / Z,

Spare parts 11.2 Helical gearboxes D / Z, sizes 19 - 89 BA 2030 Operating Instructions, 06/12, 70000004040207 109 1035 Locking ring 1037 Locking

Spare parts 11.3 Parallel shaft gearboxes F sizes 29 - 89 BA 2030 110 Operating Instructions, 06/12, 70000004040207 11.3 Parallel shaft gearboxe

Spare parts 11.3 Parallel shaft gearboxes F sizes 29 - 89 BA 2030 Operating Instructions, 06/12, 70000004040207 111 1035 Locking ring 1040 Outpu

Spare parts 11.3 Parallel shaft gearboxes F sizes 29 - 89 BA 2030 112 Operating Instructions, 06/12, 70000004040207 1307 Spacer / bush 1315 Bea

Spare parts 11.4 Bevel gearbox B sizes 29 - 49 BA 2030 Operating Instructions, 06/12, 70000004040207 113 11.4 Bevel gearbox B sizes 29 - 49 Not

Spare parts 11.4 Bevel gearbox B sizes 29 - 49 BA 2030 114 Operating Instructions, 06/12, 70000004040207 1001 Gearbox housing 1020 Bearing 1027

Spare parts 11.4 Bevel gearbox B sizes 29 - 49 BA 2030 Operating Instructions, 06/12, 70000004040207 115 1320 Bearing 1351 Parallel key 1401 Sc

Spare parts 11.5 Bevel gearbox K sizes 39 - 89 BA 2030 116 Operating Instructions, 06/12, 70000004040207 11.5 Bevel gearbox K sizes 39 - 89 

Spare parts 11.5 Bevel gearbox K sizes 39 - 89 BA 2030 Operating Instructions, 06/12, 70000004040207 117 1030 Bearing 1031 Supporting disk 1032

General information and safety notes 1.4 Obligations of the user BA 2030 10 Operating Instructions, 06/12, 70000004040207 Note the following safe

Spare parts 11.5 Bevel gearbox K sizes 39 - 89 BA 2030 118 Operating Instructions, 06/12, 70000004040207 1143 NILOS ring 1144 Supporting disk /

BA 2030 Operating Instructions, 06/12, 70000004040207 119 Declaration of Incorporation 12 Declaration of Incorporation according to Directive 2006/42

Declaration of Incorporation BA 2030 120 Operating Instructions, 06/12, 70000004040207 Nominated person for compiling the technical documentati

www.siemens.com/drivetechnologySubject to change© Siemens AG 2012Siemens AGIndustry SectorMechanical DrivesPostfach 170972007 TübingenGERMANYSIMOGE

General information and safety notes 1.5 Particular types of hazards BA 2030 Operating Instructions, 06/12, 70000004040207 11 1.5 Particular type

General information and safety notes 1.5 Particular types of hazards BA 2030 12 Operating Instructions, 06/12, 70000004040207

BA 2030 Operating Instructions, 06/12, 70000004040207 13 Technical description 22.1 General technical description The gearbox is supplied with two o

Technical description 2.2 Shaft seals BA 2030 14 Operating Instructions, 06/12, 70000004040207 2.2 Shaft seals The shaft seals on the output sid

Technical description 2.4 Rating plate BA 2030 Operating Instructions, 06/12, 70000004040207 15 2.4 Rating plate The rating plate on the gearbox

Technical description 2.5 Surface treatment BA 2030 16 Operating Instructions, 06/12, 70000004040207 2.5.2 Painted version The corrosion protect

Technical description 2.5 Surface treatment BA 2030 Operating Instructions, 06/12, 70000004040207 17 Paint system Description Corrosiveness categ

Technical description 2.5 Surface treatment BA 2030 18 Operating Instructions, 06/12, 70000004040207 2.5.3 Primed version Table 2- 3 Primer acc

BA 2030 Operating Instructions, 06/12, 70000004040207 19 Incoming goods, transport, and storage 33.1 Incoming goods NOTICE Make sure that damaged

Incoming goods, transport, and storage 3.2 Transport BA 2030 20 Operating Instructions, 06/12, 70000004040207 3.2 Transport 3.2.1 General infor

Incoming goods, transport, and storage 3.2 Transport BA 2030 Operating Instructions, 06/12, 70000004040207 21 3.2.2 Fastening for suspended trans

Incoming goods, transport, and storage 3.3 Storage BA 2030 22 Operating Instructions, 06/12, 70000004040207 3.3 Storage 3.3.1 General informati

Incoming goods, transport, and storage 3.3 Storage BA 2030 Operating Instructions, 06/12, 70000004040207 23 3.3.3 Storage up to 36 months with lo

Incoming goods, transport, and storage 3.3 Storage BA 2030 24 Operating Instructions, 06/12, 70000004040207

BA 2030 Operating Instructions, 06/12, 70000004040207 25 Installation 44.1 Unpacking NOTICE Make sure that damaged gearboxes or geared motors are

Installation 4.2 General information on installation BA 2030 26 Operating Instructions, 06/12, 70000004040207 NOTICE Malfunction resulting from

Installation 4.3 Thread sizes and tightening torques for fastening bolts BA 2030 Operating Instructions, 06/12, 70000004040207 27 4.3 Thread size

BA 2030 _________________________________________________________________________________________________________________________________________

Installation 4.4 Fastening in the case of high shock loads BA 2030 28 Operating Instructions, 06/12, 70000004040207 4.4 Fastening in the case of

Installation 4.6 Gearboxes in foot or flange version BA 2030 Operating Instructions, 06/12, 70000004040207 29 4.6 Gearboxes in foot or flange ver

Installation 4.7 Mounting an input or output element on the gearbox shaft BA 2030 30 Operating Instructions, 06/12, 70000004040207 NOTICE Alignm

Installation 4.7 Mounting an input or output element on the gearbox shaft BA 2030 Operating Instructions, 06/12, 70000004040207 31 Observe the cor

Installation 4.8 Removing and installing the protection cover BA 2030 32 Operating Instructions, 06/12, 70000004040207 4.8 Removing and installi

Installation 4.9 Installing and removing the shaft-mounted gearbox BA 2030 Operating Instructions, 06/12, 70000004040207 33 4.9 Installing and re

Installation 4.9 Installing and removing the shaft-mounted gearbox BA 2030 34 Operating Instructions, 06/12, 70000004040207 4.9.2 Mounting and r

Installation 4.9 Installing and removing the shaft-mounted gearbox BA 2030 Operating Instructions, 06/12, 70000004040207 35 4.9.2.2 Removing the

Installation 4.9 Installing and removing the shaft-mounted gearbox BA 2030 36 Operating Instructions, 06/12, 70000004040207 Design suggestion for

Installation 4.9 Installing and removing the shaft-mounted gearbox BA 2030 Operating Instructions, 06/12, 70000004040207 37 4.9.3 Mounting the ho

Legal information Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety,

Installation 4.9 Installing and removing the shaft-mounted gearbox BA 2030 38 Operating Instructions, 06/12, 70000004040207 4.9.3.2 Mounting the

Installation 4.9 Installing and removing the shaft-mounted gearbox BA 2030 Operating Instructions, 06/12, 70000004040207 39 Note The machine shaf

Installation 4.9 Installing and removing the shaft-mounted gearbox BA 2030 40 Operating Instructions, 06/12, 70000004040207 ① Outer ring ② Inne

Installation 4.9 Installing and removing the shaft-mounted gearbox BA 2030 Operating Instructions, 06/12, 70000004040207 41 4.9.3.3 Pulling off t

Installation 4.9 Installing and removing the shaft-mounted gearbox BA 2030 42 Operating Instructions, 06/12, 70000004040207 4.9.4 Mounting the h

Installation 4.9 Installing and removing the shaft-mounted gearbox BA 2030 Operating Instructions, 06/12, 70000004040207 43 4.9.5 Torque arms wit

Installation 4.9 Installing and removing the shaft-mounted gearbox BA 2030 44 Operating Instructions, 06/12, 70000004040207 4.9.5.2 Mounting tor

Installation 4.9 Installing and removing the shaft-mounted gearbox BA 2030 Operating Instructions, 06/12, 70000004040207 45 4.9.5.3 Mounting torq

Installation 4.9 Installing and removing the shaft-mounted gearbox BA 2030 46 Operating Instructions, 06/12, 70000004040207

BA 2030 Operating Instructions, 06/12, 70000004040207 47 Commissioning 55.1 General information for commissioning WARNING Secure the drive unit to

BA 2030 Operating Instructions, 06/12, 70000004040207 3 Table of contents 1 General information and safety notes ...

Commissioning 5.3 Mounting the oil expansion unit BA 2030 48 Operating Instructions, 06/12, 70000004040207 5.3 Mounting the oil expansion unit A

BA 2030 Operating Instructions, 06/12, 70000004040207 49 Operation 6 CAUTION In the event of changes during operation, the drive unit must be switc

Operation BA 2030 50 Operating Instructions, 06/12, 70000004040207

BA 2030 Operating Instructions, 06/12, 70000004040207 51 Faults, causes and remedies 7 Note Faults and malfunctions occurring during the warranty p

Faults, causes and remedies BA 2030 52 Operating Instructions, 06/12, 70000004040207 Faults Causes Remedy Excessive bearing play and / or bea

Faults, causes and remedies BA 2030 Operating Instructions, 06/12, 70000004040207 53 Faults Causes Remedy Motor fan cover and / or gearbox very

Faults, causes and remedies BA 2030 54 Operating Instructions, 06/12, 70000004040207 Faults Causes Remedy Flexible elements worn (e.g. on cou

BA 2030 Operating Instructions, 06/12, 70000004040207 55 Service and maintenance 88.1 General notes about maintenance work WARNING Secure the driv

Service and maintenance 8.1 General notes about maintenance work BA 2030 56 Operating Instructions, 06/12, 70000004040207 Measure Time interval

Service and maintenance 8.2 Checking and changing lubricants BA 2030 Operating Instructions, 06/12, 70000004040207 57 8.2 Checking and changing l

Table of contents BA 2030 4 Operating Instructions, 06/12, 70000004040207 4.8 Removing and installing the protection cover ...

Service and maintenance 8.2 Checking and changing lubricants BA 2030 58 Operating Instructions, 06/12, 70000004040207 8.2.2 Checking the oil lev

Service and maintenance 8.2 Checking and changing lubricants BA 2030 Operating Instructions, 06/12, 70000004040207 59 8.2.3 Checking the oil leve

Service and maintenance 8.2 Checking and changing lubricants BA 2030 60 Operating Instructions, 06/12, 70000004040207 8.2.5 Changing the oil 8.2

Service and maintenance 8.2 Checking and changing lubricants BA 2030 Operating Instructions, 06/12, 70000004040207 61 8.2.5.2 Draining the oil Ob

Service and maintenance 8.2 Checking and changing lubricants BA 2030 62 Operating Instructions, 06/12, 70000004040207 8.2.5.3 Flushing the gearb

Service and maintenance 8.2 Checking and changing lubricants BA 2030 Operating Instructions, 06/12, 70000004040207 63 8.2.5.4 Filling in oil NOT

Service and maintenance 8.2 Checking and changing lubricants BA 2030 64 Operating Instructions, 06/12, 70000004040207 8.2.6 Topping up with oil

Service and maintenance 8.2 Checking and changing lubricants BA 2030 Operating Instructions, 06/12, 70000004040207 65 8.2.8 Service life of the l

Service and maintenance 8.2 Checking and changing lubricants BA 2030 66 Operating Instructions, 06/12, 70000004040207 

Service and maintenance 8.2 Checking and changing lubricants BA 2030 Operating Instructions, 06/12, 70000004040207 67 8.2.9 Recommended lubricant

Table of contents BA 2030 Operating Instructions, 06/12, 70000004040207 5 9 Disposal...

Service and maintenance 8.2 Checking and changing lubricants BA 2030 68 Operating Instructions, 06/12, 70000004040207 The oil selected for use in

Service and maintenance 8.3 Checking the gearbox for leaks BA 2030 Operating Instructions, 06/12, 70000004040207 69 8.3 Checking the gearbox for

Service and maintenance 8.5 Checking the oil level sensor (optional) BA 2030 70 Operating Instructions, 06/12, 70000004040207 8.5 Checking the o

Service and maintenance 8.7 Checking tightness of fastening bolts BA 2030 Operating Instructions, 06/12, 70000004040207 71 8.7 Checking tightness

Service and maintenance 8.8 Inspecting the gearbox or geared motor BA 2030 72 Operating Instructions, 06/12, 70000004040207

BA 2030 Operating Instructions, 06/12, 70000004040207 73 Disposal 9 WARNING Incorrect disposal of used oil is a threat to the environment and healt

Disposal BA 2030 74 Operating Instructions, 06/12, 70000004040207

BA 2030 Operating Instructions, 06/12, 70000004040207 75 Technical data 1010.1 Type designation Table 10- 1 Example of the type designation structu

Technical data 10.2 General technical data BA 2030 76 Operating Instructions, 06/12, 70000004040207 10.2 General technical data The most importa

Technical data 10.2 General technical data BA 2030 Operating Instructions, 06/12, 70000004040207 77 Frequency 2 19 Rated frequency f [Hz] 20 Gea

Table of contents BA 2030 6 Operating Instructions, 06/12, 70000004040207

Technical data 10.3 Weight BA 2030 78 Operating Instructions, 06/12, 70000004040207 10.3 Weight The weight of the entire geared motor is given i

Technical data 10.5 Mounting positions BA 2030 Operating Instructions, 06/12, 70000004040207 79 10.5 Mounting positions 10.5.1 General notes on

Technical data 10.5 Mounting positions BA 2030 80 Operating Instructions, 06/12, 70000004040207 10.5.2 Two- and three-stage helical gearboxes M

Technical data 10.5 Mounting positions BA 2030 Operating Instructions, 06/12, 70000004040207 81 M1 M2 A241 A24 1 M3 M4 A241 A2 41 M5 M6 A3

Technical data 10.5 Mounting positions BA 2030 82 Operating Instructions, 06/12, 70000004040207 M1 M2 A241 A241 M3 M4 A241 A2 41 M5 M6 A3

Technical data 10.5 Mounting positions BA 2030 Operating Instructions, 06/12, 70000004040207 83 M1 M2 A241 A24 1 M3 M4 A241 A2 41 M5 M6 A3

Technical data 10.5 Mounting positions BA 2030 84 Operating Instructions, 06/12, 70000004040207 M1 M2 A241D./Z.19 A24 1D./Z.29D./Z.19* M3 M4

Technical data 10.5 Mounting positions BA 2030 Operating Instructions, 06/12, 70000004040207 85 M1 M2 A241 A24 1 M3 M4 A241 A2 41 M5 M6 3

Technical data 10.5 Mounting positions BA 2030 86 Operating Instructions, 06/12, 70000004040207 M1 M2 A241* A24 1 M3 M4 A241* A2 41 M5 M6

Technical data 10.5 Mounting positions BA 2030 Operating Instructions, 06/12, 70000004040207 87 10.5.3 Parallel shaft gearbox M1 M2 421A 124A

BA 2030 Operating Instructions, 06/12, 70000004040207 7 General information and safety notes 11.1 General information NOTICE Siemens does not acce

Technical data 10.5 Mounting positions BA 2030 88 Operating Instructions, 06/12, 70000004040207 M1 M2 32412A 124A M3 M4 214A 2 41A M5 M6

Technical data 10.5 Mounting positions BA 2030 Operating Instructions, 06/12, 70000004040207 89 M1 M2 412A 241A M3 M4 412A 2 41A M5 M6 312

Technical data 10.5 Mounting positions BA 2030 90 Operating Instructions, 06/12, 70000004040207 M1 M2 32214 A 24 1A M3 M4 412A 2 41A M5 M

Technical data 10.5 Mounting positions BA 2030 Operating Instructions, 06/12, 70000004040207 91 M1 M2 421A 124A M3 M4 214A 2 41A M5 M6 312

Technical data 10.5 Mounting positions BA 2030 92 Operating Instructions, 06/12, 70000004040207 M1 M2 32412A 124A M3 M4 214A 2 41A M5 M6

Technical data 10.5 Mounting positions BA 2030 Operating Instructions, 06/12, 70000004040207 93 10.5.4 Bevel gearboxes %$$%%$$%$%$%$%000000

Technical data 10.5 Mounting positions BA 2030 94 Operating Instructions, 06/12, 70000004040207 %$%$$%$$%%$$%$%%%$%$%$$%000000 Figure 10-3

Technical data 10.5 Mounting positions BA 2030 Operating Instructions, 06/12, 70000004040207 95 ABABABABABABAB000000 Figure 10-4 Mounting p

Technical data 10.5 Mounting positions BA 2030 96 Operating Instructions, 06/12, 70000004040207 ABBABAABABABABABBAABABAB000000 Figure 10-5

Technical data 10.5 Mounting positions BA 2030 Operating Instructions, 06/12, 70000004040207 97 000000$%%$$%$%$%$%$% Figure 10-6 Mounting p