Siemens EF 83P Series Instruction Manual

T-7M SIEMENS 802D-SL VER:IM-T074300 NO:P20ABET7MS

Contents 1. Safety Regulation 1.1 Check Points for Safe Operation………………………………………….. 1-1 1.2 Safety Rules for this machine. 1-2 1.2.1 Safe

Contents 8. Setting & Adjustment 8.1 Level Adjustment….……………………..………………………………... 8-1 8.2 Hydraulic Pressure setting & Adjustment………

8-1 8. Setting and Adjustment Periodical adjusting items Maintenance Description Period Method Note Ball screw (Pitch error) 1,000 hours Compensa

8-2 8.2 Hydraulic Pressure Setting & Adjustment Hydraulic pressure adjustment： 1) Turn on the machine power.(Rotating“∣”position) 2) Loosen the

8-3 8.3 Lubricator Setting & Adjustment (1) Turn the botton from the range 0~60 mins. (2) Original setting of lube is 6c.c/15mins. (3

8-4 8.4 Tailstock Sensor Adjustment 1) Move tailstock to the proper distance from workpiece end, then lock the tailstock tightly. 2) Press the “out”

Maintenance

Contents 9. Maintenance 9.1 Maintenance of the Limit Switch on X Axis………………….………...… 9-1 9.2 Maintenance of the Limit Switch on Z Axis……………

9-1 9. Maintenance 9.1 Maintenance of the Limit Switch on X Axis 9.1.1 Select the MPG mode and X axis which on the control panel. 9.1.2 Adjust t

9-2 9.2 Maintenance of the Limit Switch on Z Axis 9.2.1 Select the MPG mode and Z axis which on the control panel. 9.2.2 Adjust the Z axis home p

9-3 9.3 Maintenance of the Tool Setter Arm Sensor: 【Please refer to RENISHAW Manual.】

1-1 1. Safety Regulation. 1.1 Check Points for Safe Operation When using your CNC lathe, always make sure the following conditions or op

9-4 9.4 Maintenance of the Safety Switch on the Chip Guard (CE Machine Only) 9.4.1 Assemble the safety switch on the fixed chip guard and clos

9-5 9.5 Adjustment of Tension the Spindle Drive Belt Note: Model of the belt: 5VX-1320 Adjustment is made in the following manner: 9.5.1 Loose

9-6 9.6 Replacement Procedures of the Safety Glass 9.6.1 First remove the chip door out of the machine and clean the broken glass. 9.6.2 Before p

MEMO

1-2 1.2 Safety Rules for this machine 1.2.1 Safety Practices Each machine is shipped with a variety of built-in safety devices. To prevent such

1-3 1.2.2 Machine Installation Precautions Installation Site: (1) Allow space for maintenance. Inst

1-4 Allowable values: *Voltage…………………….…10% of nominal supply voltage. *Frequency……………………50/60

1-5 Air Supply: (1) Use only clean and dry air. (2) Make sure that the air source can supply the specified volume of air. Installation: (1) To hois

1-6 Before turning On The Power After Installation: After completing machine installation, check the following points before turning ON the power

1-7 1.2.3 Turning the Power On and Off (1) Always check that there are no obstacles or people near the machine's movable parts before

1-8 setup must be performed with the power ON, set the switches on the operation panel to the following positions: 1) Mode Selector Switch...

1-9 serious injury. (15) Make sure that machine's left door is well closed, or do not turn the spindle. (16) Do not insert bar stock into the spi

LEADWELL T-7M(802D-SL) INSTRUCTION MANUAL P20ABET7MS

1-10 (28) Clamp the workpiece and cutting tools securely. Depth of cut and cutting feed must be selected with small valued. (29) During center pressin

1-11 1.2.5 Safety Practices during Maintenance and Inspection Always turn OFF the power before performing maintenance and inspection. Maintenance and

1-12 7) Disassemble and clean the chuck periodically. Apply grease to the chuck every day. 8) The solenoid valves become very hot when the machine i

1-13 be supported by the tailstock. (2) When chucking a workpiece, determine the chucking method and chuck pressure considering the rigidity of the wo

1-14 effects (smell, poisoning, etc.) on human beings. (2) The coolant must not deteriorate during storage. (3) The coolant must not cause corrosion o

1-15 1.3 Machine Potential Danger Explanation 1.3.1 Machine Potential Danger Zone During machine automatically cutting, inside of the machine is a

1-16 1.3.2 High Voltage Danger Zone Except electric cabinet, those stickers with mark of also with high-voltage power, please do not open it

1-17 1.4 Safety Device Location There are many safety device on this machine in order to protect operators from injury or machine damage. However t

1-18 1) It is not allowed to remove or change the safety devices without the our permission. 2) Only qualified electric engineer is allowed to o

1-19 1.5 Caution Label On the Machine

I PREFACE Thank you for purchasing the CNC MACHINE TURNING CENTER. We at Leadwell are confident your purchase will greatly expand your work capa

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1-21

Machine Brief Introduction

Contents 2. Machine Brief Introduction 2.1 Machine Introduction & Noise Level……………………………………... 2-1 2.1.1 Machine Introduction……………………………………

2-1 2.1 Machine Introduction & Noise Level 2.1.1 Machine Introduction: The CNC Lathe has been developed by Leadwell CNC machine company’s

2-2 The CNC Lathe is a kind of machine with servo controller, and it can automatically work after all things are ready for working; it doesn’

2-3 2.1.2 Noise Level The method to test the noise level is to measure the noise by a distance of 1 meter from machine guarding and height 1.6

2-4 2.2 Machine Outline Dimension & Nomenclature 2.2.1 Machine Outline Dimension 2.2.2 Nomenclature

2-5

2-6 2.2.3 Sensor/Limit switch Location: No. Description No. Description 1 Tailstock detect sensor 2 Tool arm detect sensor 3 Front door sensor

II BRIEF INTRODUCTION OF LEADWELL Founded in 1980, Leadwell CNC Machines Mfg., Corp., is now the most professional CNC machine tool maker in Tai

2-7 2.3 Working Range 2.3.1 Tool Capacity T-7M If the O.D. tool shank is □25mm(1”)＊150mm(6”) long, then the maximum turning diameter is∮285mm(11.

2-8 2.3.2 Tool Travel Maybe the boring bar tool extends 70mm over the turret, when you use boring bar tool, Z axis travel should reduce about 70mm

2-9 2.3.3 Clamping Range The chuck specification is Ton Fou TF3B-8A6 model as below. ＊If the end user wants to change type of hydraulic chuck, end

2-10 2.3.4 Spindle Nose End & Tailstock Taper Dimension (1) Spindle Nose Ens. The spindle nose specification comply to ISO 702/1 (8) standard.

2-11 2.4 Machine Specification 2.4.1 Machine Hardware Specification 項 目 / SPECIFICATIONS 規 格 加工範圍 Capacity O.P.T S.T.D .最大旋徑 Ma

2-12 項 目 / SPECIFICATIONS 規 格 .副主軸最大扭力 Max. sub spindle torque Kg-m--- .副主軸快速位移 Sub spindle rapid traverse mm/min--- .副主軸伺服馬達

2-13 項 目 / SPECIFICATIONS 規 格 .Z 軸馬達 Z axis motor Siemens /KW(HP)1FK7083-5/3.3(4.42) .Z 軸馬達扭力 Z axis motor rated torqu

2-14 規 格 項 目 / SPECIFICATIONS .油泵性能 Pump capacity 1./min65 .油泵壓力 Pump pressure kg/c㎡2 .油箱容量 Tank capacity

2-15 2.4.2 Machine Software Specification 項 目 / SPECIFICATIONS 規 格 機型特殊選擇性附件 / Special Option 公制刀盤 Metric disc ●

2-16 項 目 / SPECIFICATIONS 規 格 機型標準附件 / Standard 夾頭 Chuck 1 set L02AA00141 夾頭油壓缸 Chuck cylinder 1 set L02ABTFRC8 軟

III CHANGES AND COPYING Leadwell reserves the right to make any change or modification to this manual without giving previous notice and without

2-17 項 目 / SPECIFICATIONS 規 格 機型選擇性附件 / Option 切削輸送機 Chip conveyor No. 4010019020 --- 蓄屑推車 Bucket No. 4020008000 ---

2-18 2.4.3 Spindle Motor Torque Curve ＊Note: Customer can specify the spindle motor specification with same horsepower.

2-19 2.4.4 Turret Motor Torque Curve ＊Note: Customer can specify the spindle motor specification with same horsepower. 1FT6086-3000rpm/ON M

2-20 2.5 Tooling Diagram ＊Note: Please contact with Leadwell for request of tool holders and sleevs.

Preparation Before Machine Setup

Contents 3. Preparation before Machine setup 3.1 Foundation Requirement…………………………………………………... 3-1 3.2 Surrounding Requirement……………………………………

3-1 3. Preparation before Machine setup The place and transportation passage should be cleaned completely before machine installed, and firm the foun

3-2 3.2 Surrounding Requirement Please keep pleasant working environment according to advice as follows. (1) Don't expose machine and NC under

3-3 (5) Please notice the fatness of the ground will affect machine accuracy. (6) Avoid air dust or dropped liquid to gather on machine. LT

3-4 3.3 Power Source Requirement 3.3.1 Power Specification  T-7M                        

Table of Contents 1. Safety Regulation 1.1 Check Points for Safe Operation………………………………………….. 1-1 1.2 Safety Rules for this machine. 1-2 1.

3-5 Duration: less than 1.5 msec. 5) Allowable waveform distortion of AC voltage: less than 7 6) Allowable imbalance of line voltag

3-6 3.3.3 Air SpecificationOption (1) The air flow capacity depend on frequency of auto door function and spindle air blast. Leadwell recommend to

Transportation

Contents 4. Transportation 4.1 Requirement of equipment….……………………………………………... 4-1 4.2 Marking on Wooden Case………………………………………………… 4-2 4.3

4-1 4. Transportation 4.1 Requirement of equipment 1) Only an authorized forklift driver can drive the lift. 2) The forklift capacity should

4-2 4.2 Marking on Wooden Case The meaning of its mark is as following: Easy broken goods Prevent from water Hanging position This si

4-3 4.3 Unpacking machine This machine is packed by rust protective bag or aluminum foil and either packed both wooden case or none wooden case. If

4-4 4.4 Moving Machine after Unpacking 4.4.1 Confirming fixed Bracket on Machine Make sure that X axis fastening bracket, Z axis shipping fastening

4-5 4.4.2 Fork Lifting Machine When machine is on wooden case bottom, the length of the key in front of fork needs to use over the wooden case botto

4-6 2) Forks too short or too far from center of gravity will result in machine instability or possible fall. 3) When driving forklift, th

3. Preparation before Machine setup 3.1 Foundation Requirement…………………………………………………... 3-1 3.2 Surrounding Requirement…………………………………………………. 3-2

4-7 4.5 Relocating of Machine (1) X, Z axes home return. (2) disassemble the rear cover of machine.

Installation

Contents 5. Installation 5.1 Machine Installation….……………………..……………………………... 5-1 5.2 Power On Machine…………………………...…………………………… 5-2 5.2.1 Cab

5-1 5. Installation 5.1 Machine Installation 1) Clean up the space necessary for machine installation. 2) Make sure once again that the space

5-2 5.2 Power on Machine 5.2.1 Cable Connection 1) Make sure theEMERGENCY STOPswitch is in OFF position.. 2) Connect cable to the main power te

5-3 5.2.2 Inspection before Power On: (1) Make sure that the machine's power source is according to machine requirement. (2) Make sure power c

5-4 5.2.3 Inspection after Power on: Before executing this item, please read “operation manual” to understand all buttons' function and operati

5-5 8) Machine and the space around the machine cannot have oil. 9) Check if all of the rotating components function normally 10) Check if hydraul

5-6 5.3 Leveling Adjustment The machine must be adjusted level and accuracy very carefully, because the first installation has a huge influence to t

5-7 5.4 Test-Cutting 5.4.1 Checklist before test-cutting 1) Make sure that the tool holder is well locked 2) If the tool is well locked on the to

8. Setting & Adjustment 8.1 Level Adjustment….……………………..………………………………... 8-1 8.2 Hydraulic Pressure setting & Adjustment…………………….……………

5-8 5.4.2 Warming up machine To make sure the precision of cutting and workpiece, warming up machine sufficiently is definitely necessary. The follo

5-9 5.4.3 Test-Cutting 1) We suggest to take a workpiece of50mm*100mm long medium carbon steel (S45C) for test-cutting. 2) Select a R0.4 outer di

Operation Operation Instruction (Please refer to Operation Manual)

Maintenance &Cleaning

Contents 7. Maintenance ＆ Cleaning 7.1 Daily Maintenance Procedures.…………...……………………………... 7-1 7.1.1 Daily Inspection after Operation………………

7-1 7. Maintenance & Cleaning 7.1 Daily Maintenance Procedures (1) Follow the sticker "Lathe Daily Maintenance Checklist" on the mach

7-2 (2) The daily maintenance can be executed by referring formats as per following chart. Daily Inspection List Item Check list / Date 1 2

7-3 (3) Lubrication oil tank: Please keep the oil in the lubrication oil tank above the middle level line, and check if there is dirt at the bottom o

7-4 7.1.1 Daily Inspection after Operation (1) Chips must be clean after daily work. c. Inside the machine. d. Chip conveyor (option)

7-5  ＊Notice the following items when cleaning: 1) The poster stand must be put on the top of operation panel box when cleaning chips on the r

Safety Regulation

7-6 7.2 Monthly Machine Procedures To realize monthly maintenance, to make a check list as following and check one by one. Monthly Maintenance reco

7-7 7.3 Periodic Maintenance Procedures 7.3.1 Check list Maintenance description Period Method Note Vibration & Noise of Ball screw 1,000

7-8 7.3.2 Cleaning Lubricator Tank 1) Turn the power off first. (Rotating“ 0 ”position) 2) Open the top cover. 3) Clean the tank with diese

7-9 4) Take off the filter net on the outlet. 5) Clean it up in diesel oil tank. 6) Dry it up with air gun. Take care with use of compre

7-10 8) Clean it up in diesel oil tank. 9) Dry it up with air gun. 10) Mount the filter net back to the original position.

7-11 11) Fasten the tank top cover. 12) Fill the clean lubrication oil into the oil tank till above middle line. 13) Turn the power on.

7-12 7.3.3 Cleaning Hydraulic Tank 1) Turn off the power. (Rotating “ 0 ” position) 2) Screw off the plug on the bottom of oil tank to drain o

7-13 7.3.4 Cleaning Coolant Tank 1) Drain out all the coolant in the tank and clean up the mud and chips. 2) Add the coolant into the clean cool

7-14 7.3.5 Cleaning Air Filter Regulator＜OPTION＞ 1) Screw open the oil cup of air filter regulator and add some suitable amount of oil to have effe

Setting & Adjustment